Application of silica-containing nano-composite emulsion to wall paint: A new environmentally safe paint of high performance

A new emulsion-type paint was prepared by utilizing a nano-composite emulsion (NCE), which contained nano-size particles (ca. 60 nm in diameter) consisting of silica (inorganic core, ca. 30 nm in diameter) and polyacrylate (organic shell), and evaluated as wall paint. By applying NCE for the wall paint, about 35 wt.% of the organic content in the paint could be reduced in comparison with the commodity emulsion-type paint, which is highly effective to save the petroleum resources. The basic properties of the white NCE paint film on gloss, surface hardness, adhesion, and solvent resistance were evaluated and compared with those of acrylic emulsion-type paints as well as those of silica-containing paints which were prepared simply by blending the acrylic emulsion with silica sol. The NCE paint was especially excellent in solvent resistance. Then the practical tests were performed to evaluate its appropriateness as wall paint, which clarified the excellent antipollution property and the high flame resistance of the NCE paint.     

Method for Production of α-Alumina Whiskers via Vapor-Liquid-Solid Deposition

α-alumina (α-Al₂O₃, corundum) fibers exhibit high thermal and chemical stability, as well as good mechanical properties, even at high temperatures. Such characteristics make them good candidates for use in composites. Nevertheless, very few methods of producing α-Al₂O₃ fibers are available. In the present work, we describe a method that uses aluminum pieces deposited on SiO₂ powder, in an argon atmosphere, at temperatures in the range 1300°–1600°C. The α-Al₂O₃ fibers are obtained via vapor-liquid-solid deposition. The novel addition of nickel and cobalt (or their oxides) allows the use of temperatures >1500°C, resulting in improved fiber production. We demonstrate that the metals do not contaminate the fibers produced in this way. Finally, we also estimate the tensile strength of the Al₂O₃ fibers produced through this method.     

Preparation of water‐soluble syndiotacticity‐rich high molecular weight poly(vinyl alcohol) microfibrillar fibers using copolymerization of vinyl pivalate and vinyl acetate and saponification

Water‐soluble high molecular weight (HMW) syndiotactic poly(vinyl alcohol) (s‐PVA) microfibrillar fibers were prepared by the saponification with various conditions such as amount of alkali solution, saponification temperature, and saponification concentration from copoly(vinyl pivalate (VPi)/vinyl acetate (VAc)) copolymerized using various VPi/VAc feed ratios. To produce s‐PVA microbrillar fibers having various water‐soluble temperatures for many industrial applications, the intrinsic viscosities, syndiotactic diad (S‐diad) contents, and degrees of saponification (DS)s of PVAs were finely controlled to 1.2–3.6 dL/g, 56.3–58.3%, and 91.4–98.3%, respectively. Through a series of experiments, it was found that the amount of alkali may alter the structure of the saponified polymers, primarily the DS, and the structural variation changes viscosity. That is, intrinsic viscosity was sharply decreased as the amount of alkali solution was increased. DS was increased with an increase in the amount of alkali solution. S‐diad content was increased with an increase in the VPi content. HMW s‐PVA microfibrillar fibers having S‐diad content of 56.3–58.3% prepared by the saponification of copoly(VPi/VAc) were completely soluble in water at 100°C. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1482–1487, 2003     

Nanoscratch testing to assess the fiber adhesion of short‐carbon‐fiber composites

In a composite material, the degree of adhesion between the fiber and the matrix plays an important role in the overall performance of the material. Because the load between the fiber and the matrix is realized throughout the interphase region material, a lot of effort has gone into characterizing the strength of the interphase. In this study, nanoscratch tests on the composite samples were used to provide a relative measure of adhesion in different composite materials. Carbon‐filled nylon 6,6 and polycarbonate resins were evaluated with this method. The carbon fillers we used were polyacrylonitrile‐based carbon fibers sized and surface‐treated for the respective matrix and pitch‐based carbon fibers without any sizing or surface treatment. Tensile and X‐ray photoelectron spectroscopy data for the composites we considered are also presented to compare to the nanoscratch results. It is shown that nanoscratch testing on the composites, with the proposed data analysis, can be an effective tool for determining the relative degree of adhesion between different composites. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 328–335, 2007     

Graft copolymerization of an itaconic acid/acrylamide monomer mixture onto poly(ethylene terephthalate) fibers with benzoyl peroxide

A mixture of acrylamide (AAm) and itaconic acid (IA) was grafted onto poly(ethylene terephthalate) (PET) fibers with benzoyl peroxide in aqueous media. The effects of polymerization conditions such as the temperature, polymerization time, initiator concentration, and monomer mixture ratio on grafting were investigated. The maximum graft yield was 76.1% with an AAm/IA mixture ratio of 90/10 (mol/mol). The graft yield was as low as 3% in the single grafting of IA, whereas the use of AAm as a comonomer increased the amount of IA that entered the fiber structure to 33.5%. An increase in the temperature from 65 to 85°C increased the grafting rate and saturation graft yield. However, an increase in the temperature above 85°C decreased the saturation graft yield. The graft yield increased up to an initiator concentration of 1.0 × 10^?2 M and decreased afterwards. The grafting rate was 0.65th‐ and 0.74th‐order with respect to the initiator and AAm concentrations, respectively. The densities, diameters, and moisture‐regain values of the AAm/IA‐grafted PET fibers increased with the graft yield. Similarly, there was an increase in the dyeability of the AAm/IA‐grafted fibers with acidic and basic dyes. The grafted fibers were characterized with Fourier transform infrared and thermogravimetric analysis, and their morphologies were examined with scanning electron microscopy. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1795–1803, 2005     

Surface modification and physical properties of various UHMWPE‐fiber‐reinforced modified epoxy composites

Two surface modification methods—plasma surface treatment and chemical agent treatment—were used to investigate their effects on the surface properties of ultrahigh‐molecular‐weight polyethylene (UHMWPE) fibers. In the analyses, performed using electron spectroscopy for chemical analysis, changes in weight, and scanning electron microscope observations, demonstrated that the two fiber‐surface‐modified composites formed between UHMWPE fiber and epoxy matrix exhibited improved interfacial adhesion and slight improvements in tensile strengths, but notable decreases in elongation, relative to those properties of the composites reinforced with the untreated UHMWPE fibers. In addition, three kinds of epoxy resins—neat DGEBA, polyurethane‐crosslinked DGEBA, and BHHBP‐DGEBA—were used as resin matrices to examine the tensile and elongation properties of their UHMWPE fiber‐reinforced composites. From stress/strain measurements and scanning electron microscope observations, the resin matrix improved the tensile strength apparently, but did not affect the elongation. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 655–665, 2007     

Wood‐fiber/high‐density‐polyethylene composites: Coupling agent performance

The coupling efficiency of seven coupling agents in wood–polymer composites (WPC) was investigated in this study. The improvement on the interfacial bonding strength, flexural modulus, and other mechanical properties of the resultant wood fiber/high‐density polyethylene (HDPE) composites was mainly related to the coupling agent type, function groups, molecular weight, concentration, and chain structure. As a coupling agent, maleated polyethylene (MAPE) had a better performance in WPC than oxidized polyethylene (OPE) and pure polyethylene (PPE) because of its stronger interfacial bonding. A combination of the acid number, molecular weight, and concentration of coupling agents had a significant effect on the interfacial bonding in WPC. The coupling agents with a high molecular weight, moderate acid number, and low concentration level were preferred to improve interfacial adhesion in WPC. The backbone structure of coupling agents also affected the interfacial bonding strength. Compared with the untreated composites, modified composites improved the interfacial bonding strength by 140% on maximum and the flexural storage modulus by 29%. According to the statistical analysis, 226D and 100D were the best of the seven coupling agents. The coupling agent performance was illustrated with the brush, switch, and amorphous structures. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 93–102, 2005     

Rheology of cementitious paste with silica fume or limestone

The rheological behaviour of cementitious pastes where cement has increasingly been replaced by densified silica fume (SF), untreated SF or limestone has been studied. The effect of SF on the flow resistance, taken as the area under the flow curve, was found to depend on the dispersing ability of the plasticizer as illustrated by pastes with naphtalene sulphonate-formaldehyde condensate (SNF) and polyether grafted polyacrylate (PA).The gel strengths increased with increasing SF replacement of cement independently of plasticizer type. The cementitious gel strength was, however, depending on the type of SF since pastes with densified SF developed lower gel strengths than pastes with untreated SF. This phenomenon was attributed to agglomerates in the densified SF which remained unbroken by the mixing and measurement sequence.Both flow resistance and gel strength decreased with increasing limestone replacement. Thus, silica fume may have an advantage over limestone filler as stabilizing agent for self-compacting concrete preventing segregation upon standing and reduced form pressure due to a more rapid gel formation.     

Properties of lightweight expanded polystyrene concrete reinforced with steel fiber

Expanded polystyrene (EPS) concrete is a lightweight, low strength material with good energy-absorbing characteristics. However, due to the light weight of EPS beads and their hydrophobic surface, EPS concrete is prone to segregation during casting, which results in poor workability and lower strength. In this study, a premix method similar to the ‘sand-wrapping’ technique was utilized to make EPS concrete. Its mechanical properties were investigated as well. The research showed that EPS concrete with a density of 800-1800 kg/m³ and a compressive strength of 10-25 MPa can be made by partially replacing coarse and fine aggregate by EPS beads. Fine silica fume greatly improved the bond between the EPS beads and cement paste and increased the compressive strength of EPS concrete. In addition, adding steel fiber significantly improved the drying shrinkage.     

Durable antimicrobial treatment of cotton fabrics using N‐(2‐hydroxy)propyl‐3‐trimethylammonium chitosan chloride and polycarboxylic acids

N‐(2‐hydroxy)propyl‐3‐trimethylammonium chitosan chloride (HTCC), a water‐soluble chitosan quaternary ammonium derivative, was used as an antimicrobial agent for cotton fabrics. HTCC has a lower minimum inhibition concentration (MIC) against Staphylococcus aureus, Klebsiella pneumoniae, and Escherichia coli compared to that of chitosan; however, the imparted antimicrobial activity is lost on laundering. Thus crosslinking agents were utilized to obtain a durable antimicrobial treatment by immobilizing HTCC. Several crosslinkers such as dimethyloldihydroxyethylene urea (DMDHEU), butanetetracarboxylic acid (BTCA), and citric acid (CA) were used with HTCC to improve the laundering durability of HTCC treatment by covalent bond formation between the crosslinker, HTCC and cellulose. The polycarboxylic acid treatment was superior to the DMDHEU treatment in terms of prolonged antimicrobial activity of the treated cotton after successive laundering. Also, the cotton treated with HTCC and BTCA showed improved durable press properties without excessive deterioration in mechanical strength or whiteness when compared to the citric acid treatment. With the addition of only 0.1% HTCC to BTCA solutions, the treated fabrics showed durable antimicrobial activity up to 20 laundering cycles. The wrinkle recovery angle and strength retention of the treated fabrics were not adversely affected with the addition of HTCC. Therefore, BTCA can be used with HTCC in one bath to impart durability of antimicrobial activity along with durable press properties to cotton fabric. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1567–1572, 2003