The Effect of Coolant Concentration on the Machinability of Nickel-Base, Nimonic C-263, Alloy

This paper investigates the effect of coolant concentration on tool performance when machining nickel-base, C-263, alloy with triple coated (TiN/TiCN/TiN) carbide insert at various (3–9%) coolant concentrations and under different cutting speed conditions. Tool life, tool-failure modes, wear rates, component forces and surface finish generated during machining were recorded, analyzed and used to formulate mechanisms responsible for tool wear at the cutting conditions investigated. Analysis of the recorded data shows that tool performance during machining is dependent on coolant concentration. 6% coolant concentration gave the best overall performance as effective combination of cooling and lubrication functions were achieved during machining. Increasing coolant concentration to 9% reduced tool performance due to a reduction of the tool-chip contact length area and the consequent increase in compressive stresses at the tool-chip and tool-workpiece interfaces. This action often leads to pronounced chipping of the tool cutting edge during machining. Friction coefficient between the workpiece material and substrate increases once the coating layer(s) is broken as a result of the direct contact between the tool substrate and the work material. This action increases mechanical wear of the tool, which in turn leads to a significant increase in the cutting force with negligible effect on the feed forces during machining.     

精磨硬质合金数控刀片切削与磨损性能的实验研究

对YT14三角形硬质合金数控刀片的切削与磨损性能进行了实验研究.在实验中,针对两种不同精度级的数控刀片进行了切削性能和磨损特性对比实验.实验表明：刀片精度级越高,其磨损速度越低.用高精度级刀片进行切削加工,不仅可以提高工件的加工表面质量,还可延长刀片的使用寿命,从而节省刀片的购置费用,具有可观的经济效益和社会效益.     

Optimization of abrasive water jet cutting of ductile materials

Full factorial design of experiments was developed in order to investigate the effects of jet pressure, abrasive mixing rate, cutting feed, and plate thickness upon three response variables, surface finish of cutting wear zone, percentage proportion of striation free area, and maximum width of cut. The set of sixteen experiments was performed on each of the following two ductile materials: AISI 4340 (high strength low alloy steel, hardened to 49HRc) and Aluminum 2219. Analysis of Variance (ANOVA) was performed on experimental data in order to determine the significance of effects of different parameters on the performance measures. It was found that cutting feed and thickness were highly influential parameters, while abrasive mixing rate is influential upon surface roughness only. Strong interaction was found between jet pressure and workpiece material. Multi-criteria numerical optimization was performed in order to simultaneously maximize/minimize different combinations of performance measures.     

Investigation of a non-explosive directional roof cutting technology for self-formed roadwayOA

Traditional explosives have characteristics of high risk, large vibration, and poor directional fracturing.Consequently, an instantaneous expander with a single crack surface(IESCS), which is a novel nonexplosive directional rock-breaking technique, has been developed. The directional roof-cutting mechanism of the IESCS method, driven by high-pressure gas, was theoretically analyzed. Laboratory experiments and numerical simulations proved the directional slitting effect of the IESCS method to be...     

膨胀土地区开挖渠道滑坡的规律与特征

在安徽省近百处开挖渠道滑坡分析的基础上,结合工程地质条件,对膨胀土地区开挖渠道滑坡在滑动面的形态及其形成、滑坡过程和滑坡分布等方面的规律和特征进行了研究。     

反倾断裂面在边坡稳定分析中的作用

本文根据块体理论使用矢量分析方法结合全平面赤平投影方法对某矿的边坡稳定性进行了分析,着重讨论了反倾断裂面时,在边坡稳定性分析中所起的作用.结果表明,当坡体内同时存在顺坡和反倾断裂面在开采过程的有限时间内,相对仅有从而顺坡断裂面存在的条件,可改善边坡的稳定性.定量的计算表明可提高边坡角7°～8°,描述了反倾断裂面对边坡稳定性的改善程度和特征.     

半不连续切屑流动速度的系统分析及切屑变形的度量

本文借助影片运动分析仪,对用高速摄影记录的钛合金切屑沿前刀面的流动规律进行了研究,并用系统分析法进行了描述,推导出能反映半不连续切屑不均匀变形过程的动态衡量参数,同时也导出了度量此种切屑塑性变形的准静态参数——等效切削比。     

低温切削技术及其应用研究

低温切削是指在低温环境下进行的切削过程,它利用低温下材料的物理化学性质,实现特定的加工目的。分析了低温切削技术的特点及其制冷技术,阐述了机械制造领域中低温切削技术的研究成果及应用状况。     

采煤机大功率截割部加载试验的方法

介绍了采煤机大功率截割部加载试验的一种新的实现方法,同时阐述了加载试验的工作原理、主要组成部分和主要技术特点。