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The process parameters of atmospheric plasma spraying (APS) influence the coating formation and properties of partially yttria
stabilized zirconia (PYSZ) thermal barrier coatings (TBC). Simulations can be used to investigate this dependency and to design
the coating process for a targeted production of TBCs. A whole process simulation was realized by modeling the linked subprocesses:
plasma torch, plasma free jet, powder particles characteristics, and coating formation. The coating formation can be described
by model approaches with different physical assumptions and geometric scales. One approach is the simulation of single powder
particles hitting the substrate surface. An alternative macroscale finite element model (FEM) model approach is applied in
the coating formation simulation. A group of particles is pooled in a splash that is dependent on the precalculated particle
distribution in front of the substrate. A third modeling approach is applied to calculate effective mechanical and thermodynamical
properties of coatings dependent on the experimentally obtained or calculated microstructure of the PYSZ TBC, which is based
on different homogenization methods. The application of three simulation approaches in the whole process simulation of APS
is discussed; advantages and disadvantages are elucidated. Results based on simulation and experiments are presented for a
variation of process parameters. Missing links in the multiscale approach are detected to make suggestions for future modeling
and simulation work.
This article was originally published inBuilding on 100 Years of Success, Proceedings of the 2006 International Thermal Spray Conference (Seattle, WA), May 15–18, 2006, B.R. Marple, M.M. Hyland, Y.-Ch. Lau, R.S. Lima, and J. Voyer, Ed., ASM International, Materials
Park, OH, 2006. 相似文献
996.
研究了片式多层陶瓷电容器(MLCC)三层镀中甲基磺酸镀纯锡体系pH值、温度、电流密度等工艺条件及杂质金属离子对镀液稳定性、镀层结构和性能等方面的影响。从电流效率、沉积速度及锡镀层表面的扫描电镜等方面,对比了不同pH值、温度、电流密度以及锡镀液中掺杂Cu2+、Ni2+后对锡镀层结构和性能的影响。研究结果给出了电镀工艺中最佳的pH值为3.5±0.2、温度为(23±2)℃、电流密度可以有较宽的范围,当镀液中掺有镍、铜等杂离子会对镀层产生负面影响,在给出的工艺参数下电镀,可以确保镀出最佳的纯锡镀层。 相似文献
997.
Design of forging process variables under uncertainties 总被引:4,自引:0,他引:4
Jalaja Repalle Ramana V. Grandhi 《Journal of Materials Engineering and Performance》2005,14(1):123-131
Forging is a complex nonlinear process that is vulnerable to various manufacturing anomalies, such as variations in billet
geometry, billet/die temperatures, material properties, and workpiece and forging equipment positional errors. A combination
of these uncertainties could induce heavy manufacturing losses through premature die failure, final part geometric distortion,
and reduced productivity. Identifying, quantifying, and controlling the uncertainties will reduce variability risk in a manufacturing
environment, which will minimize the overall production cost. In this article, various uncertainties that affect the forging
process are identified, and their cumulative effect on the forging tool life is evaluated. Because the forging process simulation
is time-consuming, a response surface model is used to reduce computation time by establishing a relationship between the
process performance and the critical process variables. A robust design methodology is developed by incorporating reliability-based
optimization techniques to obtain sound forging components. A case study of an automotive-component forging-process design
is presented to demonstrate the applicability of the method. 相似文献
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Fuzzy adaptive networks in machining process modeling: surface roughness prediction for turning operations 总被引:6,自引:0,他引:6
Yue Jiao Shuting Lei Z. J. Pei E. S. Lee 《International Journal of Machine Tools and Manufacture》2004,44(15):1643-1651
Due to the complexity of the machine tool structure and the cutting process, the dynamics of machining processes are still not completely understood. This is especially true due to the demand of high-speed machining to increase productivity. In order to model and control these complex processes, new approaches, which can represent complex phenomenon combined with learning ability, are needed. The combined neural–fuzzy approach appears to be ideally suited for this purpose. In this paper, the recently developed fuzzy adaptive network (FAN) is used to model surface roughness in turning operations. The FAN network has both the learning ability of neural network and linguistic representation of complex, not well-understood, vague phenomenon. Furthermore, it can continuously improve the initially obtained rough model based on the daily operating data. To illustrate this approach, a model representing the influences of machining parameters on surface roughness is established and then the model is verified by the use of the results of pilot experiments. Finally, a comparison with the results based on statistical regression is provided. 相似文献