5%Si高硅奥氏体不锈钢元素偏析及均匀化处理

 高硅奥氏体不锈钢由于高含量硅元素的加入使其具有优异的耐高温腐蚀性能和较低的成本,在制酸行业有着潜在的应用价值。然而,该合金中高含量硅元素的加入会促进凝固过程中溶质再分配,进而造成显著的元素偏析,最终导致合金内部产生枝晶组织和大量的有害相。对铸锭组织进行均匀化处理能够有效消除枝晶与元素偏析,促进析出相回溶和枝晶消融,从而改善材料的热塑性,有效应对热变形开裂问题。因此,采用金相显微镜(OM)、扫描电镜能谱分析(SEM/EDS)、电子探针(EPMA)、JMatPro软件计算等方法,研究了实验室条件下制备的5%Si高硅奥氏体不锈钢铸锭的显微组织和元素分布状态,通过残余偏析指数、扩散动力学计算并结合均匀化处理试验验证,最终确定了5%Si高硅奥氏体不锈钢合理的均匀化处理工艺。结果表明,5%Si高硅奥氏体不锈钢凝固过程中钼元素偏析最为严重,通过残余偏析指数模型计算得到的均匀化动力学方程可用来指导该成分合金的均匀化处理工艺;5%Si高硅奥氏体不锈钢经过1 150 ℃×12 h均匀化处理后,铸锭内枝晶消融,元素偏析基本消除,析出相与铁素体回溶到基体中,合金转变为全奥氏体组织,热塑性得到改善;当加热温度达到1 250 ℃时,合金出现过烧现象,晶界开始熔化。     

Q390高强抗震钢板残余应力检测方法对比及分析

利用盲孔法、X-Ray法、中子衍射法和超声法对Q390高强抗震板及U形弯曲件进行残余应力检测,并对这4种方法测试得到的应力结果进行分析研究。结果表明,以上4种检测方法均要考虑其特定的检测应用范围,X-Ray法针对钢板表面下微米级深度的微米级晶格尺度范围局部点应力进行检测,中子衍射法可在毫米级尺度局部区域进行应力检测,盲孔法反映的是因毫米尺度钻孔导致的钢板表面孔周边的应力变化,超声法则可以通过连续扫描检测整个钢板残余应力的宏观分布变化。因此,对于工业钢板,超声法测试残余应力更加科学、合理、准确。同时,通过U形试样建立稳定的应力应变场,利用超声设备使用不同参考态对Q390高强抗震板弯曲件及退火弯曲件进行测试,结果表明,测试参考态的选取对应力测试结果影响很大,材料各向异性的影响对应力测试结果不可忽视。     

Characterization of blasted austenitic stainless steel and its corrosion resistance

It is known that the corrosion resistance of stainless steel is deteriorated by blasting, but the reason for this deterioration is not clear. A blasted austenitic stainless steel plate (JIS-SUS304) has been characterized with comparison to the scraped and non-blasted specimens. The surface roughness of the blasted specimen is larger than that of materials finished with #180 paper. A martensite phase is formed in the surface layer of both blasted and scraped specimens. Compressive residual stress is generated in the blasted specimen and the maximum residual stress is formed at 50–100 μm from the surface. The corrosion potentials of the blasted specimen and subsequently solution treated specimen are lower than that of the non-blasted specimen. The passivation current densities of the blasted specimens are higher those of the non-blasted specimen. The blasted specimen and the subsequently solution treated specimen exhibit rust in 5% sodium chloride (NaCl) solution, while the non-blasted specimen and ground specimen do not rust in the solution. It is concluded that the deterioration of corrosion resistance of austenitic stainless steel through blasting is caused by the roughed morphology of the surface.     

Multidisciplinary optimization of gas-quenching process

Distortion as a result of the quenching process is predominantly due to the thermal gradient and phase transformations within the component. Compared with traditional liquid quenching, the thermal boundary conditions during gas quenching are relatively simple to control. By adjusting the gas-quenching furnace pressure, the flow speed, or the spray nozzle configuration, the heat-transfer coefficients can be designed in terms of both the component geometry and the quenching time. The purpose of this research is to apply the optimization methodology to design the gas-quenching process. The design objective is to minimize the distortion caused by quenching. Constraints on the average surface hardness, and its distribution and residual stress are imposed. The heat-transfer coefficients are used as design variables. DEFORM-HT is used to predict material response during quenching. The response surface method is used to obtain the analytical models of the objective function and constraints in terms of the design variables. Once the response surfaces of the objective and constraints are obtained, they are used to search for the optimum heat-transfer coefficients. This process is then used instead of the finite-element analysis. A one-gear blank case study is used to demonstrate the optimization scheme.     

High-speed milling of titanium alloys using binderless CBN tools

The performance of conventional tools is poor when used to machine titanium alloys. In this paper, a new tool material, which is binderless cubic boron nitride (BCBN), is used for high-speed milling of a widely used titanium alloy Ti–6Al–4V. The performance and the wear mechanism of the BCBN tool have been investigated when slot milling the titanium alloy in terms of cutting forces, tool life and wear mechanism. This type of tool manifests longer tool life at high cutting speeds. Observations based on the SEM and EDX suggest that adhesion of workpiece and attrition are the main wear mechanisms of the BCBN tool when used in high-speed milling of Ti–6Al–4V.     

浸渗工艺对SiC/Al复合材料残余气孔率的影响

采用无压浸渗法制备了SiC/Al复合材料,从浸渗动力学和工艺方法的角度探讨了浸渗保温时间和降温方式对复合材料的残余气孔率的影响。结果表明:随着保温时间的适当延长,能有效地降低复合材料的残余气孔率;连续降温优于分段降温,有利于降低SiC/Al复合材料的残余气孔率。     

Contourlet变换与生命游戏置乱相结合的视频零水印

为了达到版权保护的目的,提出一种Contourlet变换与生命游戏置乱相结合的视频零水印,Contourlet被誉为处理二维信号的最优解,算法利用其优势对关键帧处理得到低频系数,再经过核心算法处理,最后结合生命游戏规则生成特征图像,并运用加密算法对水印进行预处理以加强安全性。实验结果表明本算法较好地折中了数字水印的不可见性和鲁棒性,并能有效地抵抗常见的几何攻击和视频攻击。     

花岗岩残积土-土工格栅界面的后循环剪切行为研究

花岗岩残积土在华南、东南沿海、南岳、新疆等地区广泛分布,前人的研究多集中在结构性及微观特性上,后循环加载、位移演化、土壤密度等因素对筋-土界面的剪切特性及加筋作用效果的影响评估研究较少。从循环试验剪切刚度这一重要参数入手,以加载次数、加载频率值、位移振幅值、土壤重度值为自变量,应用控制变量法,通过设计循环直剪试验,得到加筋花岗岩残积土的剪切应力与剪切位移、垂直位移与剪切位移关系曲线进行观察对比,结果表明:花岗岩残积土土工格栅界面剪切刚度受位移半振幅、土壤干重度影响很大,受加载频率影响很小,循环加载并没有弱化后循环界面剪切强度,剪切位移与位移半振幅呈负相关关系。     

Fast and robust face recognition via coding residual map learning based adaptive masking

Robust face recognition (FR) is an active topic in computer vision and biometrics, while face occlusion is one of the most challenging problems for robust FR. Recently, the representation (or coding) based FR schemes with sparse coding coefficients and coding residual have demonstrated good robustness to face occlusion; however, the high complexity of l₁-minimization makes them less useful in practical applications. In this paper we propose a novel coding residual map learning scheme for fast and robust FR based on the fact that occluded pixels usually have higher coding residuals when representing an occluded face image over the non-occluded training samples. A dictionary is learned to code the training samples, and the distribution of coding residuals is computed. Consequently, a residual map is learned to detect the occlusions by adaptive thresholding. Finally the face image is identified by masking the detected occlusion pixels from face representation. Experiments on benchmark databases show that the proposed scheme has much lower time complexity but comparable FR accuracy with other popular approaches.     

E-life--家居生活视频网设计与实现

E-life--家居生活视频网主要是在和用户充分交流的基础上,实现资源共享,共同建设属于普通大众的现代家居生活视频网站。其立足于现代家居生活,通过对现代家居生活类视频的集合,从而方便用户的检索、浏览和下载。