消除磨齿裂纹的工艺措施

介绍了磨齿裂纹的产生机理,给出了防止磨齿裂纹产生的工艺措施,收到了良好的效果。     

高速电喷镀制备纳米PTFE镍基复合镀层

研究了以Q235和65Mn钢为基底,经高速电喷镀形成的纳米PTFE镍基复合镀层,考察了喷射速度对镀层沉积速率、表面显微硬度、结晶组织形貌以及镀层结合力的影响,探讨了喷射速度影响镀层性能组织的原因机理。结果表明,喷射速度在4.2～6.3m/s时获得的镀层有较高的沉积速率和表面硬度,晶粒细小、组织致密,镀层结合力较高。     

铝合金表面微弧氧化陶瓷层摩擦学性能的研究

利用微弧氧化技术在以硅酸钠为主要溶质,配以辅助添加剂Na2WO4、KOH、Na2EDTA的电解液中,在LY12铝合金表面原位生长陶瓷层。用WTM-1E型球-盘磨损实验机对试样的摩擦学性能进行了研究,并用SEM、XRD分析了微弧氧化陶瓷层的表面形貌和相结构。结果表明:铝合金在电流密度10 A/dm2,电解液温度40～60℃,处理时间10～60 min条件下,可以原位形成均匀致密的表面陶瓷改性层。微弧氧化处理后的试样在干摩擦小滑动距离下表现出良好的耐磨性能。     

The influence of surface roughness and deformation on dechromization of a Cu-Cr alloy

In order to realize the dechromization of a Cu-Cr alloy in HCl solution, the influence of surface roughness and deformation on dechromization of the Cu-Cr alloy was studied by means of metallographic observation, TEM, SEM/EDX, and CH1660A electrochemical instrument. The results showed that the bigger the sample＇s deformation and surface roughness, the shorter the incubation time of dechromization of the Cu-Cr alloy, and the trend of dechromization increases. Simultaneously, the deformation can increase the dechromization rate, invite stress corrosion, and decrease the compactibifity of the microstructure of the dechromization layer. And yet the surface roughness does not obviously affect the dechromization rate and the compactibility of the dechromization layer.     

Microstructural and tribological behavior of TiAlN/MoS2-Ti coatings

1. Introduction The search for a better wear resistant coating has resulted in the development of a class of hard, solid-lubricated coatings. The driving force behind the coating industry was the need to develop a proc-ess that will extend the life of steel machine parts, cutting tools, molding dies, and sliding parts. For example, in the stamping industry, severe abrasive wear and galling (cold metal welding) are expected. There is the need for an efficient application of lu-bricants both for…     

消失模生产中应用表面光泽涂料防止球铁件产生夹渣缺陷

以汽车弹簧托架为实例，分析用EPC法生产球铁件时产生夹渣缺陷的原因，提出采用表面光泽涂料可有效防止夹渣缺陷的产生，同时亦可改善铸件表面粗糙度。     

Porosity and surface roughness simulation of nickel-aluminum coating in plasma spray forming

As the important evaluation parameters concerning the spray qualities, the porosity and surface roughness of the coatings obtained by thermal spray forming have great influence on their forming accuracy, mechanical properties and service lifetime. But it is difficult to predict or control the two parameters for such a highly nonlinear process. A two-dimensional simulation of coating porosity and surface roughness of nickel-aluminum alloy （Ni-5%Al） in plasma spray forming was presented, which was based on the multi-dimensional statistical behaviors of the droplets as well as the simplification and digitization of the typical splat cross sections. Further analysis involving the influence of the droplet diameters and the scanning velocities of the spray gun on the two parameters was conducted. The simulation and analysis results indicate that the porosity and surface roughness are more influenced by the droplet diameters, but less influenced by the spray gun velocities. The results will provide basis for the prediction or control of coating mechanical properties by depositing parameters.     

Preparation of flee-standing diamond films for high frequency SAW devices

Free-standing diamond films were prepared by hot filament chemical vapor deposition （HFCVD） method under different conditions. Inter-digital transducers （IDTs） were formed on the nucleation sides of free-standing diamond films by photolithography technique. Then piezoelectric ZnO films were deposited by radio-frequency（RF） reactive magnetron sputtering to obtain the ZnO/diamond film structures. Surface morphologies of the nucleation sides and the IDTs were characterized by means of scanning electron microscopy （SEM）, atomic force microscope （AFM） and optical microscopy. The results indicate that the surfaces of nucleation sides are very smooth and the IDTs are of high quality without discontinuity and short circuit phenomenon. Raman spectra show the sharp diamond feature peak at about 1 334 cmI and the small amount of non-diamond carbon in the nucleation side. X-ray diffraction （XRD） patterns of the structure of ZnO/diamond films show a strong diffraction peak of ZnO （002）, which indicates that as-sputtered ZnO films are highly c-axis oriented.     

Effect of surface free energy of ceramic glaze on oil droplet shape and its behavior in water

A super-hydrophilic functional ceramic was prepared by adjusting the chemical components of ceramic glaze. Effect of surface flee energy of ceramic glaze on oil droplet shape and its behavior in water were studied. The results show that water can spread on ceramic surface with high surface free energy, and oil droplet can aggregate rapidly and separate from the ceramic surface in water. For the ceramic with lower surface free energy, the polar shares are dependant on its easy-cleaning property. The higher the polar shares, the better the easy-cleaning property, and the easier the droplet separates from the ceramic surface in water.     

Surface nanocrystallization of 7A04 aluminium alloy induced by circulation rolling plastic deformation

The surface nanocrystalline microstructures of 7A04 aluminium alloy was obtained by means of circulation rolling plastic deformation（CRPD）, the grain refinement behavior and the hardness variation were examined. X-ray diffraction（XRD） and transmission electron microscopy（TEM） were applied to characterize the microstructure of the surface layer. The experimental evidences show that, after the CRPD treatment, the mean grain size in the surface layer is about 50 nm. The microhardness of the nanostructured surface layers is enhanced significantly after CRPD compared with that of the matrix, which can be attributed primarily to the grain refinement. The microhardness at the top surface can reach about HV0.05335, while the value of the matrix is HV0.05160 or so. The surface hardening effect is obtained obviously. Besides, the thermal stability of nanocrystalline layer was investigated. The results of the XRD analysis and the microhardness measurement show that the nanocrystalline layer has better thermal-stability than the matrix. And the DSC measurement shows that the synthesis of nanostructured surface layer has influence on the phase transformation of 7A04 aluminum alloy.