Water modeling of molten steel flow in a multi-strand tundish with gas blowing

Fluid flow characteristics in a four-strand tundish with gas blowing were studied by water modeling experiments.It is found that gas blowing can greatly improve the flow characteristics in the tundish with a turbulence inhibitor.It dramatically increases the peak concentration time,and greatly decreases the dead volume,and reduces the minimum residence time.The gas blowing location,gas flow rate,and porous plug area greatly influence the flow characteristics in the tundish;the gas blowing location near t...     

钢包炉精炼不同吹氩工艺对夹杂物去除效果的研究

在水模试验的基础上改变了天津钢管集团有限公司第一炼钢厂150 t钢包的吹氩工艺,通过示踪剂追踪、金相分析、大样电解、扫描电镜(SEM)、电子探针(EDS)等手段比较分析了改进后的工艺与原工艺对石油套管用钢39Mn2V非金属夹杂物的去除效果.结果表明,原工艺精炼前后氧的质量分数降低率为35.42%,微观夹杂物和大颗粒夹杂物的去除率分别为59.85%、93.43%,而改进后的工艺精炼前后对应值为44.31%、64.29%、95.88%.由此可见,改进后的工艺在降低氧含量和去除夹杂物方面均优于原工艺.     

82B铸坯碳硫偏析和低倍缺陷控制的试验研究

通过现场试验和实验室分析相结合的方法,对不同连铸工艺条件下生产的82B铸坯的碳硫偏析和低倍缺陷进行了系统研究。结果表明:过热度、拉速和末搅拌3个影响铸坯偏析的因素随铸坯内部位置的变化和偏析元素种类的不同所起的作用大小不同。适当增加二冷强度可以有效地减轻铸坯的碳硫偏析特别是中心部位的碳硫偏析。二冷强度过高,二冷区存在喷水冷却不均匀的现象,导致铸坯内部产生中间裂纹。铸坯凝固末端使用电磁搅拌能够明显改善中心疏松和中心缩孔。     

支持向量机在地下水位预报中的应用研究

针对地下水系统结构不甚清晰、基础资料不完备条件下区域地下水位预报问题,在介 绍支持向量机基本原理和实现算法的基础上,探讨了支持向量机方法在区域地下水位预报中的应用,经过与人工神经网络方法预报结果比较,表明该方法具有速度快、泛化能力强的特点,可很好地克服神经网络的过学习问题。     

有杆抽油系统效率分析及抽汲参数优化设计

针对有杆泵往复抽汲采油方式使用广泛,但系统效率较低的实际情况,对有杆泵抽油系统进行了能量消耗分析,以机械采油系统效率最高为目标,确立了机械采油系统优化设计的目标函数和约束条件,给出了有杆泵抽油时机、杆、泵及抽汲参数的优化设计方法。该方法可应用于机抽油井的参数优化和新投产井的优化设计。胜利采油厂的应用实例表明,参数优化后油井的系统效率提高了11.6%,降低了综合成本,提高了经济效益。     

中间包等离子加热工业试验

控制中间包内钢水温度变化是提高生产率和产品质量的有效方法之一。中间包等离子加热能够弥补浇注过程中钢水温降,稳定钢水温度,提高铸坯质量。对某厂中间包等离子加热进行工业试验研究。采用三中空石墨电极等离子加热装置对中间包内钢水进行加热。通过两组中间包等离子加热试验,探究等离子加热对中间包内钢液温度变化和钢液成分及夹杂物特征的影响。结果表明,等离子加热中间包内钢水升温效果明显,升温速率可实现0.8 ℃/min,同时也能够使钢水温度保持稳定;等离子加热后中间包内钢水全氧含量下降,氮含量基本不变,碳含量略有升高;加热后钢液中夹杂物的数密度明显降低,分别下降了7.43%和19.68%。中间包等离子加热可稳定中间包内钢液过热度,促进了氧化物夹杂的上浮去除,提高了铸坯质量。     

Industrial Research on Broadening of Slab in Continuous Casting Process

 The broadening of slab was investigated on the basis of several industrial manufactures of continuous casting. The results show that slab broadening commonly exists in the process of continuous casting. It is found that there are few reports on it until now. In order to find out the reasons of slab broadening, we checked the effect of change of mold size, excepting technological parameters, conditions of soft reduction, and contraction of roll gap on slab broadening. Our examinations exclude the possibility of change of mold size, excepting technological parameters to be the causes of broadening of slab. The broadening of slab probably results from the static pressure of molten steel and the force from driving rolls. At the same time, online observations on three kinds of steel in the process of continuous casting reveal that the average objective ratio of slab broadening ranges from 1.27 % to 3.00 %, and even arrives at 4.4 %. In addition, the width of mold and formulas of calculating the broadening of slab was deduced.     

Calculation of AC Losses of CICC for Superconducting Outsert Coils in a Hybrid Magnet

This paper is devoted to predict AC loss of Cable in Conduit Conductor (CICC) which is of importance in the design of conductors. The consideration for the conductor’s design and main parameters for the magnets are introduced. In order to attain a good accuracy in the calculation of AC losses, the field distribution within superconducting outsert should be considered. Calculation of the AC losses, including hysteresis losses and coupling losses, is conducted. An emphasis is put on the hysteresis loss during the ramp up of the current to the operational current (15.3 kA) and the coupling loss of the conductor in a power-down condition for insert. The results are obtained to be 74.9kJ and 950J for 40 T hybrid magnets, respectively. Based on the calculation, a brief analysis of losses effect on the conductor design and the operation of magnet is given for the purpose that the capacity of the cryogenertor can be evaluated and the stability regime can be improved in our future work on the hybrid magnets.     

板坯连铸结晶器内钢液表面流速的水模型研究

以承德钢铁厂板坯连铸结晶器为原型,采用1∶1的水模型进行试验,研究了拉速、浸入式水口出口角度、水口浸入深度、水口底面结构及结晶器断面宽度等工艺参数对板坯结晶器内表面流速的影响。结果表明:拉速对表面流速的影响最大,随着拉速的提高,结晶器内钢液表面流速明显增大,当断面宽度为1 650 mm,拉速由0.7 m/min提高到1.4 m/min,表面流速由0.04 m/s提高到0.1 m/s;波浪面结构的浸入式水口表面流速效果最优。     

含铌Q345连铸坯堆冷与热装节能分析

 结合新钢生产含铌Q345钢的连铸坯生产流程,借助数值模拟,分析了连铸坯堆冷的形式对热装的节能效果和生产节奏的影响。结果表明：在新钢现行工艺下,含铌Q345连铸坯需下线堆冷,至堆垛中所有连铸坯表面最高温度低于650℃后再组织热装;相对于冷装,热装可节能197.5～285.5kJ/kg,效果显著;由于堆垛的形式和初始温度决定了实施热装所允许的堆冷时间,可根据该时间与加热计划合理组织堆垛方式。