Cotton fibers reinforcement of HNBR: Control of fiber alignment and its influence on properties of HNBR vulcanizates

This article focuses on the reinforcement of hydrogenated acrylonitrile butadiene rubber (HNBR) by cotton fiber as natural reinforcing filler. The effect of fiber alignment on the properties of HNBR compounds and vulcanizates is investigated. Properties of interest include rheological behavior, cure, tensile, abrasion, and dynamic mechanical properties which are correlated to the magnitudes of state‐of‐mix, bound rubber content, crosslink density and fiber alignment. Results obtained reveal that mechanical properties of rubber composites are improved dramatically by the addition of cotton fiber due to the enhanced hydrodynamic effect in association with crosslink density. Furthermore, the degree of fiber alignment is found to depend strongly on shear strain. The results demonstrate the importance of fiber alignment controlled efficiently by shear strain. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41090.     

Properties of tire tread compounds based on functionalized styrene butadiene rubber and functionalized natural rubber

Tire tread compounds based on various rubber types, that is, solution styrene-butadiene rubber (SSBR), functionalized (propylamine and dimethoxysilane) solution styrene-butadiene rubber (F-SSBR), natural rubber (NR), chloroacetate-modified natural rubber (CNR), and their blends, were prepared and used as raw rubbers. Properties of tire tread compounds and tire performance were then investigated. Due to the presence of chloroacetate group on its mainchains, CNR demonstrates increases in glass transition temperature and rubber-filler interaction compared to NR leading to a significant improvement in tire performance, particularly wet grip (WG; ~88%), fuel-saving efficiency (FSE; ~15%), and abrasion resistance (~11%). Similarly, F-SSBR shows a greater tire performance than SSBR (~20, ~13, and ~7% improvements in WG, FSE, and abrasion resistance, respectively). Among the rubber blends, F-SSBR/CNR gives the highest tire performance, followed by F-SSBR/NR, SSBR/CNR, and SSBR/NR, respectively. The results suggest the significant enhancement in properties of tire tread compounds by the presence of active functional groups in NR and SSBR molecules. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 137, 48696.     

Viscoelastic properties of fly ash‐filled natural rubber compounds: Effect of fly ash loading

Fly ash (FA) as a by‐product of power station plants is known to consist of silicon dioxide similar to precipitated silica. The use of FA as filler in natural rubber (NR) was of interest to reinforce and/or reduce product cost. In this article, viscoelastic properties of FA‐filled NR composites with various FA loadings were investigated with the utilization of two different modes of shear flow, namely, oscillatory and steady shear flow. It is found that the addition of FA to NR increases storage modulus (G′) and shear viscosity under both oscillatory and steady shear flow. Moreover, the oscillatory test results exhibit the unexpected increase in magnitude of viscous response with increasing FA loading in FA‐filled NR compounds. The explanation is proposed in terms of the ball‐bearing effect of FA with spherical shape associated with the occurrence of molecular degradation induced by inorganic constituents particularly manganese, iron, and copper in nonrubber component of NR as well as the small amount of heavy metals including iron, copper in FA. An isoprene rubber (IR) containing no nonrubber component was used to validate the proposed explanation. In addition, with the use of Cox‐Merz concept, the results of both complex viscosity under oscillatory shear flow and apparent shear viscosity under steady shear flow can effectively be superimposed in the case of FA‐filled compounds, supporting the promotion of viscous response by FA. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Assessment of crosslink network and network defects of unfilled and filled ethylene‐propylene‐diene terpolymer using solid state nuclear magnetic relaxation spectroscopy

Reinforced rubbers are complex compared to unfilled systems. There are differences in the mechanisms affecting network molecular structure as well as properties of the rubber materials. In this article investigation of crosslink network and untied network defects on a molecular level of unfilled and carbon black filled ethylene‐propylene‐diene terpolymer was carried out using proton solid‐state double‐quantum NMR spectroscopy. The results show that the filled system demonstrates lower cure efficiency in conjunction with more noncoupled network defects than the unfilled one. In addition, the filled system yields the greater spatial heterogeneity because of the localization of the free radicals at the rubber–filler boundary. These strongly influence the mechanical properties of the filled rubber. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44224.     

Influence of precipitated silica on dynamic mechanical properties and resistance to oil and thermal aging in CPE/NR blends

Blends of 80/20 CPE/NR filled with various silica loadings were prepared, and their properties were determined. It was found that cure properties are influenced significantly by the addition of precipitated silica. Scorch time and cure time decrease with increasing silica loading, which could be explained by the thermal history attributed to the shear heating in the blending stage. An increase in crosslink density as a function of silica loading is believed to be caused by a migration of curatives to the NR phase. In terms of phase morphology, with increasing silica loading, the NR dispersed phase size decreases due to the increase in compound viscosity and, thus, the shear stress available for efficient blending. An increase in silica loading also enhances resistance to oil due to the decrease in the NR dispersed phase size associated with the dilution effect, but gives no significant impact on thermal aging resistance. According to the change in damping peak height associated with the shift in T_g of the CPE phase, silica appears to preferentially migrate to the CPE phase due to the strong interaction between CPE and silanol groups of the silica surfaces. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 2218–2224, 2005     

Rheological properties,oil, and thermal resistance in sulfur‐cured CPE/NR blends

The use of natural rubber (NR) for partly substituting elastomeric chlorinated polyethylene (CPE) was carried out. Sulfur curing was used to vulcanize NR phase in the blends. Mechanical, rheological, and thermal aging properties as well as oil resistance of the blends were investigated. The amount of NR in blends significantly affects properties of the blends. With NR content in blends up to 20 wt %, tensile properties are similar to those of the pure CPE, even after either oil immersion or thermal aging. Rheological properties of CPE/NR blends determined from the rubber process analyzer (RPA 2000) and parallel‐plate rheometer are controlled strongly by the blend composition. The viscoelastic behavior of pure CPE and the blends with CPE as a major component is governed by the viscous response, which could be seen from the high damping factor, particularly at high strain, the short linear viscoelastic range, and the high degree of pseudoplasticity. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1129–1135, 2004     

Viscoelastic properties of nitrile rubber filled with lignite fly ash

Nitrile rubber (NBR) compounds containing various loadings of fly ash (FA) were prepared, and their viscoelastic properties and reinforcement mechanism were investigated and compared with those of natural rubber (NR) compounds reported previously. The results obtained exhibit an increase in storage modulus (G′) with increasing FA particularly at high FA loading. By contrast, the broadness of linear viscoelastic (LVE) region is found to decrease. With the use of Guth‐Gold equation, the positive deviation of experimental values of relative modulus outward the theoretical values is observed at low strain of deformation. However, at high deformation strain, the negative deviation is found. The results imply that the presence of pseudo‐network (as formed via FA–FA and FA–NBR interactions) and the ball bearing effect provided by FA having spherical shape are responsible for the reinforcement in FA filled NBR compounds. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effects of silanization temperature and silica type on properties of silica‐filled solution styrene butadiene rubber (SSBR) for passenger car tire tread compounds

Influence of silanization temperature on properties of silica‐filled solution polymerized styrene butadiene rubber was investigated. Two types of silica, i.e., highly dispersible silica (HDSi) and conventional silica (CSi), were compared. Results show that the increased silanization temperature leads to the enhanced rubber–filler interaction, filler dispersion, and cross‐link density giving rise to the improvement in vulcanizate properties such as modulus, heat build‐up (HBU), and dynamic set, as well as tire performance, e.g., wet grip (WG), rolling resistance (RR), and abrasion resistance. Great care, however, must be taken to avoid the scorching phenomenon during the mixing process at too high temperature. Taken as a whole, the balanced properties are found at the silanization temperature of 140°C. Surprisingly, HDSi provides insignificant differences in degree of filler dispersion, WG, and RR, compared to CSi, despite its claimed greater dispersability. Probably, the relatively long mixing time used in this experiment may override the influence of silica type. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43342.     

Mixing efficiency in co‐rotating batch mixer for preparation of NR/EPDM blends

An in‐house developed co‐rotating batch mixer was used to prepare the blends of natural rubber (NR) and ethylene‐propylene‐diene terpolymer (EPDM) in the present work. Phase morphology and magnitude of dispersive mixing efficiency offered by the in‐house developed co‐rotating batch mixer and a conventional counter‐rotating batch mixer were compared. It has been found that the co‐rotating batch mixer equipped with the MX2 rotor configuration could improve the dispersive mixing efficiency of NR/EPDM blends considerably. A poor state‐of‐mix in blends, particularly at high fill factor, could be overcome by the utilization of MX2 rotor configuration where the extensional flow is probably facilitated in the converging zones. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Cure retardation of peroxide‐cured silica filled natural rubber influenced by organosilane

The influence of silane coupling agent on properties of silica‐filled compounds under peroxide curing was investigated. bis (triethoxysilylpropyl) tetrasulfide (TESPT) was selected in this study and its content was varied from 0 to 12% w/w of silica. It is found that with increasing TESPT content, bound rubber content, tensile strength, elongation at break and tear strength are enhanced. By contrast, magnitude of Payne's effect, modulus at 100% elongation (M₁₀₀) and heat build‐up are decreased. The changes of such properties are attributed to the reduction of crosslink density in conjunction with the improvements of both rubber–filler interaction and degree of filler dispersion with increasing TESPT content in the peroxide curing system. POLYM. ENG. SCI., 59:42–48, 2019. © 2018 Society of Plastics Engineers