Recent Applications of Polymer Blends in Gas Separation Membranes

Polymeric membranes are extensively used for gas separations but their performance is limited by the upper bound trade‐off discovered by Robeson in 1991. Among the attractive modifications available to increase the performance of polymeric membranes, polymer blending is a unique technique because it offers a time‐ and cost‐effective method of tuning the properties of membranes. A variety of polymer blends has been explored in recent years. The application of polymer blends in gas separation membranes is described by critically analyzing the performance of polymer blend membranes. Polymer blend membranes of different polymer pairs are reviewed and evaluated in terms of phase behavior, permeability, and selectivity.     

Composite mixed matrix membranes incorporating microporous carbon molecular sieve as filler in polyethersulfone for CO2/CH4 separation

Membrane technology has been considered a key factor for sustainable growth in high-efficiency gas separation. Current mixed matrix membranes (MMMs) technology is rising, but these membranes in the dense structure are having difficulties in operating at high pressures and scale up for commercialization. The purpose of this research is to synthesize composite MMMs (CMMMs) consisting of polyethersulfone (PES), carbon molecular sieve (CMS 1–5 wt %), and Novatex 2471 nonwoven fabric (support layer). The membranes' physical, chemical, and thermal properties were evaluated by different analytical equipment. The morphology of both PES and PES-CMS composite membranes had a porous and asymmetric structure, in which CMS was uniformly distributed in the polymer matrix. The thermal properties showed that the membranes were stable up to 350 °C with a single glass transition temperature. The functional groups in the membrane were confirmed by spectral analysis. The gas performance results showed that carbon dioxide permeance increased with increased CMS concentration and methane permeance decreased due to the hindering effect of CMS under similar operating conditions. The highest selectivity achieved was 12.774 using CMMM of 5 wt % of CMS at 10 bar, which on average was 137.80%, improved selectivity compared to pure PES membrane. The support layer was able to withstand high operating pressures and showed the ability to scale up. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48476.     

Fabrication and characterization of polyetherimide/polyvinyl acetate polymer blend membranes for CO2/CH4 separation

This article presents fabrication, characterization, and performance evaluation of polyetherimide (PEI)/polyvinyl acetate (PVAc) blend membranes. Polymer blend membranes with various blend ratios of PEI/PVAc were prepared by solution casting and evaporation technique. Morphology and miscibility of polymer blend membranes were characterized by field emission scanning electron microscope (FESEM) and differential scanning calorimetry (DSC), respectively. The interaction between blend polymers was analyzed by FTIR analysis. Gas separation performance was evaluated in terms of permeability and selectivity. FESEM results revealed that pure polymer and blend membranes were homogeneous and dense in structure. A single glass transition temperature of polymer blend membranes was found in DSC analysis which indicated the miscibility of PEI/PVAc blend. FTIR analysis confirmed the presence of molecular interaction between blend polymers. The permeation results showed that the presence of PVAc (3 wt%) in blend membranes has improved CO₂ permeability up to 95% compared to pure PEI membrane. In addition, CO₂/CH₄ selectivity was found to be 40% higher than pure PEI membrane. This study shows that blending a small fraction of PVAc can improve the gas separation performance of PEI/PVAc blend membranes. POLYM. ENG. SCI., 59:E293–E301, 2019. © 2018 Society of Plastics Engineers     

Material Advancements in Fabrication of Mixed‐Matrix Membranes

The mixed‐matrix membrane (MMM) is a new membrane material for gas separation and plays a vital role for the advancement of current membrane‐based separation technology. Blending between inorganic fillers like carbon molecular sieves, zeolite, metal oxides, silica and silica nanoparticles, carbon nanotubes, zeolitic imidazolate framework, metal organic framework, and glassy and rubbery polymers etc. is possible. Due to mechanical, thermal, and chemical stability, these membranes achieve high permeability and selectivity as compared to pure polymeric materials. Despite of these advantages, the MMM performances are still below industrial expectations because of membrane defects and related processing problems as well as the nonuniform dispersion of fillers in MMMs. Material selection for organic and inorganic phases, preparation techniques, material advancements, and performance of MMMs are discussed. Issues and challenges faced during MMM synthesis as well as problem solutions are highlighted.     

Various Techniques for Preparation of Thin‐Film Composite Mixed‐Matrix Membranes for CO2 Separation

The application of thin‐film composite mixed‐matrix membranes (TFC‐MMMs) for gas separation is widely considered as an efficient separation technology. The principal methods for the preparation of TFC‐MMMs are dip‐coating, phase inversion, and interfacial polymerization comprising different types of support layers. These methods influence the CO₂ permeation over the selective and support layers. A comprehensive review is provided for capturing new details of progress achieved in developing TFC‐MMMs with detailed performance of gas separation in the previous few years. Various preparation techniques of TFC‐MMMs and their effect on the gas separation performance of the prepared membranes are described.     

Composite blending of ionic liquid–poly(ether sulfone) polymeric membranes: Green materials with potential for carbon dioxide/methane separation

The incorporation of imidazolium‐based ionic liquids into a poly(ether sulfone) (PES) polymeric membrane resulted in a dense and void‐free polymeric membrane. As determined through the ideal gas permeation test, the carbon dioxide (CO₂) permeation increased about 22% compared to that of the pure PES polymeric membrane whereas the methane (CH₄) permeation decreased tremendously. This made the CO₂/CH₄ ideal separation increase substantially by more than 100%. This study highlighted the utilization of imidazolium‐based ionic liquids in the synthesis of ionic liquid polymeric membranes (ILPMs). Two different ionic liquids were used to compare the CO₂ separation performance through the membranes. The glass‐transition temperatures (T_gs) of ILPMs were found to be lower than the T_g of the pure PES polymeric membranes; this supported the high CO₂ permeation of the ILPMs due to the increase in PES flexibility caused by ionic liquid addition. The results also draw attention to new trends of ionic liquids as a potential green candidates for future membrane synthesis. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43999.     

Synthesis,characterization, and performance evaluation of PES/EDA‐functionalized TiO2 mixed matrix membranes for CO2/CH4 separation

Poor adhesion between hydrophobic polymers and hydrophilic inorganic fillers is a challenge that encumbers a high separation performance of mixed matrix membrane (MMM). In this study, Titanium(IV) oxide (TiO₂) nanoparticles were functionalized using ethylenediamine (EDA) before embedment in poly(ether sulfone) (PES) polymer matrix. MMMs were synthesized through dry phase inversion technique. Membranes morphology and nanoparticles dispersion was drastically enhanced posterior amine modification indicating an improved adhesion between the polymer and filler particles. Membranes thermal stability was likewise improved as higher degradation temperatures were perceived for PES/EDA–TiO₂ MMMs. Gas separation evaluation for pure carbon dioxide (CO₂) and methane (CH₄) gases revealed a remarkably enhanced separation performance upon amine‐grafting of TiO₂ as EDA‐TiO₂ MMMs exhibited a higher separation performance as compared to MMMs with pristine TiO₂. The highest ideal separation factor achieved was 41.52 with CO₂ permeability of 10.11 Barrer at an optimum loading of 5% wt of EDA‐TiO₂ which is threefold higher as compared to neat PES membrane and approximately twofold higher than MMMs with pristine TiO₂, respectively, at the same filler loading. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45346.     

Performance optimization of polyetherimide-zeolite 4A mixed matrix membranes for carbon dioxide/methane separation process using response surface methodology

The performance optimization studies of zeolite 4A embedded polyetherimide mixed matrix membranes to separate carbon dioxide/methane by simultaneously considering the effect of process parameters on process responses were the focus of this study. Mixed matrix membranes were characterized and analyzed. The thermophysical characteristics of the synthesized membranes were assessed by different analytical equipment. The permeability of pure gases was determined at varying feed pressures (4 bar to 10 bar) to evaluate gas separation performance. Process optimization studies were accomplished by response surface methodology to find the relation of pressure and zeolite loading on carbon dioxide and methane permeability, and carbon dioxide/methane selectivity. The characterization results revealed that all membranes were dense in structure and has improved thermal stability. The spectrometry results confirmed the molecular interaction between polyetherimide and zeolite 4A filler. Gas permeability results showed a more than 90 % increase in carbon dioxide permeability compared to the nascent polyetherimide membrane. Similarly, selectivity of mixed matrix membranes was 45 % higher than polyetherimide membrane. The optimal operating conditions were found to be 20 wt. % zeolite loading and 6 bar pressure with overall desirability of 0.700. These membranes can find potential in various gas separation applications.     

Effect of different organic amino cations on SAPO‐34 for PES/SAPO‐34 mixed matrix membranes toward CO2/CH4 separation

Mixed matrix membranes (MMMs) embedded with functionalized SAPO‐34 were successfully synthesized and characterized. Two different types of organic amino cation, namely ethylenediamine (EDA) and hexylamine (HA), were used to functionalize SAPO‐34 particles prior to MMM synthesis. In this work, the effects of different functionalizing agents on the membrane morphology, pore size, and CO₂/CH₄ gas separation properties were investigated. Surface modification of SAPO‐34 was confirmed via X‐ray photoemission spectroscopy (XPS) where the presence of nitrogen atom was observed for the samples functionalized with amino cations. The dispersion of EDA‐functionalized SAPO‐34 particles was found to have better polymer/filler interface morphology as shown by field emission scanning electron microscopy (FESEM) analysis. The gas separation performance revealed that PES containing EDA‐functionalized SAPO‐34 exhibited better CO₂/CH₄ separation performance as compared to the MMMs containing HA‐functionalized SAPO‐34. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43387.