Application of Taguchi method in determining optimum level of curing system of NBR/PVC blend

Taguchi method is applied in this study to determine the optimum level of curing system (sulfur, MBTS, and CBS) in a NBR/PVC blend. By considering physicomechanical properties of cured NBR/PVC blend, optimum level of curing system is determined. A fixed master batch formulation of NBR/PVC is used, and the effect of curing system is studied on the physicomechanical properties of NBR/PVC blend, such as tensile strength (TS) and elongation‐at‐break (EB) before and after aging and also hardness and abrasion. The L9 orthogonal array that includes nine rows and four columns is applied. In this matrix, rows show the experiments and three columns show the amount of three factors (sulfur, MBTS, and CBS) and one column is left arbitrarily as an empty column. In this array, the columns are mutually orthogonal. The optimum physicomechanical properties of cured NBR/PVC blend are at 2 phr sulfur, 2 phr MBTS, and 0.5 phr CBS of curing system. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 5358–5362, 2006     

Efficient repairing effect of PEG based tri-block copolymer on mechanically damaged PC12 cells and isolated spinal cord

Membrane sealing effects of polymersomes made of tri-block copolymer, PEG-co-FA/SC-co-PEG, (PFSP) were studied on isolated spinal cord strips, PC12 cell lines and artificial bilayer following mechanical impact implemented by aneurism clip, sonication and electric shock, respectively. The homogeneity and size of PFSP, membrane permeability and cell viability were assessed by dynamic light scattering, LDH release and MTT assays. According to the results, the biocompatible, physico-chemical, size, surface charge and amphipathic nature of PFSP polymersome makes it an ideal macromolecule to rapidly reseal damaged membranes of cells in injured spinal cord as well as in culture medium. Compound action potentials recorded from intentionally damaged spinal cord strips incubated with PFSP showed restoration of neural excitability by 82.24 % and conduction velocity by 96.72 % after 5 min that monitored in real time. Thus, they triggered efficient instant and sustained sealing of membrane and reactivation of temporarily inactivated axons. Treatment of ultrasonically damaged PC12 cells by PFSP caused efficient cell membrane repair and led to their increased viability. The optimum effects of PFSP on stabilization and impermeabilizing of the lipid bilayer occurred at the same concentrations applied to the damaged cells and spinal cord fibers and was approved by restoration of membrane conductance and calcein release manifested by NanoDrop technique. The unique physico-chemical characteristics of novel polymersomes introduced here, make them capable to reorganize membrane lipid molecules, reseal the breaches and restore the hydrophobic insulation in spinal cord damaged cells. Thus, they might be considered in the clinical treatment of SCI at early stages.     

Microstructural and mechanical assessment of transient liquid phase bonded commercially pure titanium

Diffusion joining of commercially pure titanium was successfully prepared via transient liquid phase bonding in vacuum environment. The process was carried out using AMS 4772 silver-based filler alloy at 900–1000°C for various holding time under the vacuum of 6?×?10^?7?Torr. Optical and scanning electron microscopy equipped with an EDS analyzer was conducted for microstructural evaluations. Mechanical properties were also investigated by shear test, fractographic assessment and X-ray diffraction analyses. The tendency to achieve isothermally solidified joint increased by increasing bonding time. No sign of athermal solidification was detected of sample bonded at 1000°C for 90?min. Consequently, the bonding condition of a high quality joint was obtained. Elemental analyses revealed that filler alloy’s elements (Ag, Cu) distributed more uniformly in fully isothermal solidified bond, whereas the aggregation of these elements is considerable in athermally solidified bond. Shear test results represented that the highest shear strength attributed to the sample bonded in isothermal solidified condition (bonded at 1000°C for 90?min).     

Failure Analysis: Sulfide Stress Corrosion Cracking and Hydrogen-Induced Cracking of A216-WCC Wellhead Flow Control Valve Body

The wellhead flow control valve bodies which are the focal point of this failure case study were installed in some of the upstream facilities of Khangiran’s sour gas wells. These valve bodies have been operating satisfactorily for 3 years in wet H₂S environment before some pits and cracks were detected in all of them during the periodical technical inspections. One failed valve body was investigated by chemical and microstructural analytical techniques to find out the failure cause and provide preventive measures. The valve body alloy was A216-WCC cast carbon steel. During investigation many cracks were observed on the inner surface of the valve body grown from the surface pits. The results indicate that flow control valve body failed due to combination of hydrogen-induced corrosion cracking and sulfide stress corrosion cracking. According to HIC and SSC laboratory tests and also with regard to cost of engineering materials, it was evident that the best alternative for the valve body alloy is A217-WC9 cast Cr–Mo steel.     

Chatter suppression in five-axis machining of flexible parts

In this work on line and off line measures for chatter suppression in cutting flexible turbine blades on a five-axis machine were implemented. The off line measure was implemented by increasing the feed rate at times when the rotary axes were undergoing large increments. A spindle speed ramping controller was implemented for on line control. A combined scheme was also implemented where both the feed scheduling, off line, and speed ramping, on line, effected the cutting simultaneously. Cutting tests of aluminum turbine blades were conducted to test the effectiveness of the different vibration suppression measures. Each measure, on and off line, worked well individually, and better results were obtained under the combined scheme.     

Phase evolution in mechanical alloying and spark plasma sintering of AlxCoCrCuFeNi HEAs

ABSTRACT

Al_xCoCrCuFeNi high-entropy alloys were synthesised through mechanical alloying and spark plasma sintering. Different alloys were produced by varying the aluminium content (x?=?0.5, 1.5, 2.5 and 4). The influences of the milling duration on the evolution of microstructure, constituent phases and morphology were studied. Increasing milling time resulted in grain refinement and higher solid solution homogenisation characterised by a high internal strain. As a consequence of aluminium addition, the microstructure of materials evolved from face centered cubic (FCC) and body centered cubic (BCC) phases to FCC, BCC and ordered BCC phases. Both mechanical alloying and SPS conditions as well as aluminium content led to grain refinement and variations of mechanical properties. In particular, hardness increased with increasing aluminium content. The aluminium percentage and the evolution of consequent phases are responsible for the microstructural stability at high temperatures. In addition, with Al content increase, the further synergy of strength and ductility along with a more pronounced strain hardening was obtained.     

Torsionsspannungen in prismatischen,unrunden Profilwellen mit trochoidischen Konturen

Forschung im Ingenieurwesen - Dieser Beitrag beschäftigt sich mit einem analytischen Ansatz zur Ermittlung des Spannungszustandes in torsionsbelastetsten unrunden Profilen. Der Ansatz basiert...