Development of monolithic catalysts with low noble metal content for diesel vehicle emission control

Topics in Catalysis - Monolith washcoated catalysts with potential for diesel emission control have been developed. Two types of catalysts have been prepared for further study: (1) MnO x supported...     

Development of Monolithic Catalysts with Low Noble Metal Content for Diesel Vehicle Emission Control

Monolith washcoated catalysts with potential for diesel emission control have been developed. Two types of catalysts have been prepared for further study: (1) MnO _x supported on granulated -Al₂O₃, (2) MnO _x supported on cordierite monolith washcoated with -Al₂O₃. Both catalysts have been calcined at 500 and 900 °C and subsequently modified by doping with 0.1–1.0 wt% of Pt or Pd. The influence of the concentration of both manganese oxide (0–10 wt%) and noble metals Pt and Pd in the range 0–1.0 wt% on the catalytic activity in methane oxidation has been studied. Comparison of the catalytic activity of MnO _x /Al₂O₃ and MnO _x + Pt(Pd)/Al₂O₃ with that of a standard 1 wt%Pt/Al₂O₃ catalyst shows the existence of a synergetic effect. This effect is more pronounced for the samples calcined at 900 °C. The developed monolithic catalysts MnO _x + Pt(Pd)/Al₂O₃ demonstrate higher activity and thermal stability (up to 900 °C) compared to the commercial monolithic catalyst (TWC's).     

Branched copolymers with biodegradable core and pendant oxirane groups

The reactive oxirane groups were incorporated into the macromolecule as substituents in the side chains of loosely‐grafted copolymer or in the arms of star‐shaped copolymer using glycidyl methacrylate (GMA) in the controlled atom transfer radical polymerization (ATRP). The branched GMA copolymers with various architectures were obtained by using hydrophobic copolymers containing six and seven units of caprolactone 2‐(methacryloyloxy)ethyl ester (CLMA) functionalized with bromoester groups, and trifunctional poly(ε‐caprolactone) (PCL), as well as hydrophilic tri‐, and six‐functional acetal derivatives of D ‐glucopyranosides as (macro)initiators with biodegradable and biocompatible properties. The well‐defined copolymers with core‐shell structures and polymerization degrees of GMA in the range of 20–100 per side chain/arm at 20–70% of monomer conversion within 1–6 h and narrow molecular weight distributions (M_w/M_n = 1.14–1.4) were obtained. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers     

Analysis of the effects of main design parameters variation on the vibration characteristics of a vehicle sub-frame

In the design process of an automobile part, several analysis methods are usually used to evaluate the performance of the part. However, most automobile design engineers do not directly use CAE (computer aided engineering) tools since specific skills are required to obtain practical results. Moreover, CAE requires a huge amount of computation time and cost. To resolve these problems, a new design approach, termed first order analysis (FOA), has been proposed. In this paper, the FOA technique is employed to design a vehicle sub-frame. An equivalent model of the vehicle subframe which only consists of beam elements is proposed and the modal properties obtained with the model are compared to those obtained with a full scale finite element model. The effects of some parameter variations on the modal characteristics of the vehicle sub-frame are investigated by employing the FOA equivalent model. This paper was presented at the 4th Asian Conference on Multibody Dynamics(ACMD2008), Jeju, Korea, August 20–23, 2008. Hong Hee Yoo graduated from the Department of Mechanical Design and Production Engineering at Seoul National University in 1980 and received his Master’s degree from the same department in 1982. He received his Ph.D. degree in 1989 from the Department of Mechanical Engineering and Applied Mechanics at the University of Michigan at Ann Arbor, U.S.A. He is currently working as a professor in the School of Mechanical Engineering in Hanyang University, Seoul, Korea.     

Fluidized bed spray granulation: Analysis of the system behaviour by means of dynamic flowsheet simulation

Nowadays, software tools for the flowsheet simulation of industrial processes are commonly used for design, simulation, balancing, troubleshooting and optimization purposes. Most of the tools are applicable to fluid processes only and cannot be effectively used for processes which involve solids.In this contribution we want to present the conceptual design of a new system applicable for the dynamic flowsheet simulation of complex solids processes. This system is developed as an enhancement to the existing simulation program.The novel software is able to simulate the unsteady behaviour of complex circuits of granulation processes. The transient behaviour during the start-up and changing of the process or material parameters can also be examined.As flowsheet examples, a typical spray granulation process with different schemes consisting of fluidized bed granulators, screens, mill and splitters was used. The mathematical model of the fluidized bed granulator is described by a one-dimensional population balance equation and coupled with heat and mass transfer and simple fluid dynamics.Received simulation results have shown that the proposed concept of the dynamic flowsheet simulation of granulation processes can be used effectively and has the potential to be generalized for other types of solids processes.     

Improvement of sludge electrodewatering by anode flushing

An improvement of the sludge electrodewatering process is proposed: anode flushing by filtrate recirculation. According to this technique, the mixture of filtrates obtained at cathode and anode sides is used for continuous flushing of the anode chamber of the filter press during electrodewatering. Anode flushing aims to eliminate essential problems of electrodewatering: ohmic heating, rise of electric energy consumption, electrode corrosion, and filtrate contamination. This is attained by better control of the filtrate pH, the filter cake temperature, and the dryness at the anode side, where the physicochemical conditions are most aggressive. The efficiency of the proposed technique is evaluated at lab scale on drilling sludge electrodewatering with and without anode flushing. In experiments without anode flushing, increasing electric current density caused strong increase of anode temperature, desiccation of the filter cake at the anode side, rise of voltage, and significant alkaline contamination of filtrate. The application of anode flushing allowed controlling the electric field strength and temperature. Thus, the dewatering of the sludge has been extended at high electric field without damaging the filter equipment by drastic heating. Furthermore, it reduced filtrate contamination by neutralization of the electrolysis products.     

Linear amphiphilic diblock copolymers of lactide and 2-dimethylaminoethyl methacrylate using bifunctional-initiator and one-pot approaches

Linear amphiphilic diblock copolymers of polylactide (PLA) and poly(2-dimethylaminoethyl methacrylate) (PDMAEMA) were synthesized by atom transfer radical polymerization (ATRP) of DMAEMA followed by ring-opening polymerization (ROP) of LLA using the bifunctional initiator, 2′-hydroxyethyl 2-bromoisobutyrate. NMR showed that the resulting PLA block was racemic and a quaternization/precipitation technique showed that there were significant amounts of racemic PLA homopolymer. In addition, simultaneous ATRP of DMAEMA and ROP of l-lactide by tin octoate were conducted at varied temperatures, indicating 90 °C as a suitable compromise temperature; this one-pot process also led to racemization and P(L)LA homopolymer. The racemization was attributed to reversible deprotonation of LLA by the N(CH₃)₂ moiety of (P)DMAEMA and the PLA homopolymer impurity was related to in situ formation of lactoyl lactate (LA–LA) due to nucleophilic ring opening of lactide by the amino moieties of (P)DMAEMA. The methods presented can be useful for the preparation of PDMAEMA–b–PLA/PLA composites in a two-step process or in a single step, one-pot process.     

Stochastic equations of rigid-thermo-viscoplasticity in metal forming process

Stochastic rigid-thermo-viscoplastic metal forming process is described and discussed. The theoretical formulation for stochastic equations in rigid-thermo-viscoplasticity is presented. It is based on the combination of the second-order perturbation technique and second-moment analysis. The principle allows incorporation of system uncertainties into finite-element equations. Probabilistic distributions for temperatures and strains taking into account random initial and boundary conditions are given. Example of stochastic analysis in shell nosing process is shown.