Electrospun ultrathin nylon fibers for protective applications

Electrospun nylon 6 fiber mats were deposited on woven 50/50 nylon/cotton fabric with the motive of making them into protective material against submicron‐level aerosol chemical and biological threats. Polymer solution concentration, electrospinning voltage, and deposition areal densities were varied to establish the relationships of processing‐structure‐filtration efficiency of electrospun fiber mats. A high barrier efficiency of greater than 99.5% was achieved on electrospun fiber mats without sacrificing air permeability and pressure drop. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

A facile approach to fabricate porous nylon 6 nanofibers using silica nanotemplate

Porous Nylon 6 nanofibers were prepared using silica nanoparticles as the template. Firstly, Nylon 6/silica composite nanofibers were prepared as precursors by electrospinning Nylon 6 solutions containing different contents of silica nanoparticles. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to examine the surface morphology and the inner structure of composite nanofibers; where it was found that silica nanoparticles were distributed both inside and on the surface of nanofibers. Analytical techniques [Fourier transform infrared (FTIR), differential scanning calorimetry, thermal gravimetric analysis (TGA), and wide‐angle X‐ray diffraction) were used to study the structure and properties of these composite nanofibers. The glass transition, melting, and crystallization processes of the fibers were affected by the addition of silica nanoparticles. Secondly, porous Nylon 6 nanofibers were obtained by removing silica nanoparticles via hydrofluoric acid treatment. The removal of silica nanoparticles was confirmed using FTIR and TGA tests. SEM and TEM observations revealed the formation of the porous structure in these nanofibers. After the formation of the porous structure, Brunauer–Emmett–Teller specific surface areas of nanofibers were increased as compared to solid Nylon 6 and composite nanofibers. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Atmospheric plasma application to improve adhesion of electrospun nanofibers onto protective fabric

Nylon 6 electrospun nanofibers were deposited on plasma-pretreated woven fabric substrates with the objective of improving adhesion between them. The prepared samples were evaluated for adhesion strength and durability of nanofiber mats by carrying out peel strength, flex resistance, and abrasion resistance tests. The test results showed significant improvement in the adhesion of nanofiber mats on woven fabric substrates due to atmospheric plasma pretreatment. The samples also exhibited good flex and abrasion resistance characteristics. X-ray photoelectron spectroscopy and water contact angle analyses indicate that plasma pretreatment introduces radicals, increases the oxygen content on the substrate surface, and leads to formation of active chemical sites that may be responsible for enhanced cross-linking between the substrate fabric and the electrospun nanofibers, which in turn increases the adhesion properties. The work demonstrates that the plasma treatment of the substrate fabric prior to deposition of electrospun nanofiber mats is a promising method to prepare durable functional materials.     

Multifunctional ZnO/Nylon 6 nanofiber mats by an electrospinning–electrospraying hybrid process for use in protective applications

ZnO/Nylon 6 nanofiber mats were prepared by an electrospinning–electrospraying hybrid process in which ZnO nanoparticles were dispersed on the surface of Nylon 6 nanofibers without becoming completely embedded. The prepared ZnO/Nylon 6 nanofiber mats were evaluated for their abilities to kill bacteria or inhibit their growth and to catalytically detoxify chemicals. Results showed that these ZnO/Nylon 6 nanofiber mats had excellent antibacterial efficiency (99.99%) against both the Gram-negative Escherichia coli and Gram-positive Bacillus cereus bacteria. In addition, they exhibited good detoxifying efficiency (95%) against paraoxon, a simulant of highly toxic chemicals. ZnO/Nylon 6 nanofiber mats were also deposited onto nylon/cotton woven fabrics and the nanofiber mats did not significantly affect the moisture vapor transmission rates and air permeability values of the fabrics. Therefore, ZnO/Nylon 6 nanofiber mats prepared by the electrospinning–electrospraying hybrid process are promising material candidates for protective applications.