Quiescent crystallization of natural fibers–polypropylene composites

The effect of natural fibers (vetiver grass and rossells) on quiescent crystallization of polypropylene (PP) composites was analyzed in this study. Also, equilibrium melting temperature (T) of the composites was elucidated. Natural fiber‐PP composites showed lower T when compared to neat PP. Thermal analysis was performed via differential scanning calorimeter to study the crystallization kinetics. Natural fiber‐PP composites exhibited higher rate of crystallization than that of neat PP. Furthermore, spherulitic growth rate and transcrystallinity of the composites were investigated under a polarized light optical microscope. It was found that the growth rates of the composites were lower than that of neat PP. The spherulitic growth rates combined with the crystallization rates were used to calculate number of effective nuclei. It was shown that the number of effective nuclei of the composites was higher than that of neat PP. This suggested that natural fibers could act as a nucleating agent in the composite. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Effect of silane coupling agent treated bovine bone based carbonated hydroxyapatite on in vitro degradation behavior and bioactivity of PLA composites

In this study, effect of treating bovine bone based carbonated hydroxyapatite (CHA) with silane coupling agent on in vitro degradation and bioactivity of PLA composites were investigated. PLA composite specimens containing CHA and silane-treated CHA were immersed in phosphate-buffered solution at 37 °C for the periods of time up to 8 weeks. The changes in specimen weights and morphologies, pH of PBS solution and PLA molecular weight were examined. The results showed that the strong interfacial bonding between silane-treated CHA and PLA matrix significantly delayed in vitro degradation of the PLA composites. However, the bioactivity of the PLA/silane treated CHA composites, determined by the formation of poorly crystalline calcium phosphate compounds on the specimen surface after immersion in simulated body fluid (SBF), seemed to be lower than that of the PLA/CHA composite.     

Effects of mixing technique and filler content on physical properties of bovine bone‐based CHA/PLA composites

This study presented influence of mixing technique as well as filler content on physical and thermal properties of bovine bone‐based carbonated hydroxyapatite (CHA)/poly(lactic acid) (PLA) composites. CHA/PLA composites at various contents of CHA were prepared by either melt‐mixing or solution‐mixing techniques. Thermal properties, morphologies, and mechanical properties of the CHA/PLA composites including molecular weight deterioration of PLA matrices were investigated. Average molecular weights of PLA in the composites prepared by both techniques decreased with increasing CHA content, whereas their molecular weight distributions (MWDs) increased. Nonetheless, average molecular weights of PLA in melt‐mixed composites were lower than those of solution‐mixed composites. With increasing CHA content, elongation at break, tensile strength, and impact strength of the composites were decreased, whereas the tensile moduli of the composites were increased. In comparison between two mixing techniques, the melt‐mixing distributed and dispersed CHA into PLA matrix more effectively than the solution‐mixing did. Therefore, tensile moduli, tensile strength, and impact strength of the melt mixed composites were higher than those of the solution‐mixed composites of the corresponding CHA content. Moreover, decomposition temperatures and % crystallinity of the melt‐mixed composites were higher than those of the solution‐mixed composites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.     

Effect of triphenyl phosphate flame retardant on properties of arylamine‐based polybenzoxazines

Three types of arylamine‐based benzoxazine resins modified with both condensed‐phase and gas‐phase action flame retardant, i.e. triphenyl phosphate (TPP) at various weight ratios were investigated. From rheological study, it was found that the viscosity of benzoxazines/TPP mixtures were significantly lower than that of the neat benzoxazine monomers suggesting flow property enhancement. Furthermore, differential scanning calorimetry results revealed that the onset and the maximum temperatures of the exothermic peak, due to the ring opening polymerization of benzoxazine resins, shifted to lower temperatures with increasing TPP. In addition, all polybenzoxazines possessed relatively high char yield, which increased as the TPP content increased thus enhancing their flame retardancy. The limiting oxygen index values of the flame retarded polybenzoxazines also increased with TPP addition. The maximum flame retardancy of UL94 V‐0 class was obtained with an addition of only few percents of TPP in the polybenzoxazines. Flexural strength, flexural modulus, and glass transition temperature of those polybenzoxazines tended to decrease with an addition of TPP mainly due to its plasticizing effect. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1074‐1083, 2013     

Development of wood‐substituted composites from highly filled polybenzoxazine–phenolic novolac alloys

Highly filled wood‐substituted composites from matrices based on polymer alloys of benzoxazine resin (BA‐a) and phenolic novolac resin using Hevea brasiliensis woodflour as a filler were developed. The results reveal that phenolic novolac resin can significantly reduce the curing temperature of the neat benzoxazine resin, thereby minimizing the degradation of woodflour filler during processing. The limiting oxygen indices (LOIs) of all the BP alloys were above the self‐extinguishable limit i.e. >26. In addition, the LOI values were found to moderately increase whereas the rate of burning decreased as the novolac fraction in the resin mixtures increased. Furthermore, a solvent resistance experiment and thermogravimetric analysis revealed that the suitable phenolic novolac content should not exceed 20 wt%, to avoid the presence of unreacted phenolic in the alloy networks. The outstanding mechanical performance of the resulting wood composites is attributed to the strong interfacial interaction between the BP alloys and the woodflour filler. POLYM. ENG. SCI., 47:140–149, 2007. © 2007 Society of Plastics Engineers     

Mechanical properties and flammability of sisal/PP composites: Effect of flame retardant type and content

In this research, magnesium hydroxide (Mg(OH)₂) and zinc borate, as flame retardants, were incorporated into sisal/PP composites. Maleic anhydride grafted polypropylene was also used as a compatibilizer. Adding flame retardants into sisal/PP composites reduced burning rate and increased thermal stability of the composites. No synergistic effect was observed when both magnesium hydroxide and zinc borate were incorporated in the sisal/PP composites. In addition, the sisal/PP composites exhibited insignificant difference of shear viscosity at high shear rate indicating that types of flame retardants used in this study had no impact on the processability of the composites. Good distribution of flame retardants and sisal fiber in PP matrix was also observed. All PP composites had lower impact strength than the neat PP. However, the sisal/PP composites with the addition of Mg(OH)₂ and zinc borate exhibited comparable tensile and flexural properties to the sisal/PP composites without adding those flame retardants. Therefore, the addition of Mg(OH)₂ and zinc borate enhanced flame retardancy of sisal/PP composites without sacrificing their mechanical properties.     

Shear‐induced crystallization of injection molded vetiver grass‐polypropylene composites

Vetiver grass was used as an alternative filler in polypropylene (PP) composites in this study. Chemical treatment of vetiver grass by alkalization was carried out to obtain alkali‐treated vetiver grass. It was shown that alkali‐treated vetiver grass exhibited higher thermal stability than untreated vetiver grass. Injection molding was used to prepare the composites. The microstructure of injection molded samples showed a distinct skin layer due to shear‐induced crystallization. It was found that normalized thickness of shear‐induced crystallization layer of the composite was lower than that of neat PP. The effect of vetiver particle sizes on shear‐induced crystallization and physical properties of the composites were elucidated. Furthermore, the effect of processing conditions on shear‐induced crystallization, degree of crystallinity, gapwise crystallinity distribution, and mechanical properties of the composite were investigated. It was shown that injection speed and mold temperature affected the normalized thickness of shear‐induced crystallization layer and degree of crystallinity of the composites. However, processing conditions showed insignificant effect on the mechanical properties of vetiver fiber‐PP composites. The degree of crystallinity showed no distribution throughout the thickness direction of the composites. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Roles of Poly(propylene glycol) during Solvent-Based Lamination of Ceramic Green Tapes

Solvent lamination of alumina green tapes is readily accomplished using a mixture of ethanol, toluene, and poly(propylene glycol), or PPG. After lamination, the PPG is clearly present as a discrete film at the interface between the laminated tapes, and direct particle–particle contact does not, in general, exist across the joined surfaces. This condition, however, does not generate delamination during firing. Instead, stacks of green tapes laminated using this mixture routinely sinter to full density and no evidence of original joint persists through the firing process. This paper presents the results of experiments undertaken to determine the role of PPG in the lamination process and, specifically, the mechanism by which it is redistributed during subsequent processing. PPG slowly diffuses through the organic binder film at room temperature. The PPG diffusion rapidly increases as the temperature is increased to 80°C. The key to the efficiency of adhesives during green-tape lamination is mutual solubility of the nonvolatile component of the glue and the base polymeric binder.     

Improvement of impact property of natural fiber–polypropylene composite by using natural rubber and EPDM rubber

In this research, vetiver grass was used as a filler in polypropylene (PP) composite. Chemical treatment was done to modify fiber surface. Natural rubber (NR) and Ethylene Propylene Diene Monomer (EPDM) rubber at various contents were used as an impact modifier for the composites. The composites were prepared by using an injection molding. Rheological, morphological and mechanical properties of PP and PP composites with and without NR or EPDM were studied. Adding NR or EPDM to PP composites, a significant increase in the impact strength and elongation at break is observed in the PP composite with rubber content more than 20% by weight. However, the tensile strength and Young’s modulus of the PP composites decrease with increasing rubber contents. Nevertheless, the tensile strength and Young’s modulus of the composites with rubber contents up to 10% are still higher than those of PP. Moreover, comparisons between NR and EPDM rubber on the mechanical properties of the PP composites were elucidated. The PP composites with EPDM rubber show slightly higher tensile strength and impact strength than the PP composites with NR.