Mixed matrix membranes based on 6FDA polyimide with silica and zeolite microsphere dispersed phases

Mixed matrix membranes (MMMs) prepared with 6FDA‐DAM polymer using ordered mesoporous silica MCM‐41 spheres (MSSs), Grignard surface functionalized MSSs (Mg‐MSSs) and hollow zeolite spheres are studied to evaluate the effects of surface modification on performance. Performance near or above the so‐called permeability‐selectivity trade‐off curve was achieved for the H₂/CH₄, CO₂/N₂, CO₂/CH_4, and O₂/N₂ systems. Two loadings (8 wt % and 16 wt %) of MSSs were tested using both constant volume and Wicke–Kallenbach sweep gas permeation systems. Besides single gas H₂, CO₂, O₂, N₂, and CH₄ tests, mixed gas (50/50 vol %) selectivities were obtained for H₂/CH₄, CO₂/N₂, CO₂/CH₄, and O₂/N₂ and found to show enhancements vs. single gases for CO₂ including cases. Mg‐MSS/6FDA‐DAM was the best performing MMM with H₂/CH₄, CO₂/N₂, CO₂/CH₄, and O₂/N₂ separation selectivities of 21.8 (794 Barrer of H₂), 24.4 (1214 Barrer of CO₂), 31.5 (1245 Barrer of CO₂), and 4.3 (178 Barrer of O₂), respectively. © 2015 American Institute of Chemical Engineers AIChE J, 61: 4481–4490, 2015