Nafion® reinforced with polyacrylonitrile/ZrO2 nanofibers for direct methanol fuel cell application

Nafion® membrane blended with polyacrylonitrile nanofibers decorated with ZrO₂ was successfully fabricated. The composite membrane showed improved proton conductivity, swelling ratio, thermal and mechanical stability, reduced methanol crossover, and enhanced fuel cell efficiency. The nanocomposite membranes achieved a reduced methanol crossover of 5.465 × 10⁻⁸ cm² S⁻¹ compared to 9.118 × 10⁻⁷ cm² S⁻¹ of recast Nafion® membrane using a 5 M methanol solution at 80°C. The composite membrane also showed an ion conductivity of 1.84 compared to 0.25 S cm⁻¹ recast Nafion® at 25°C. The composite membranes showed a peak power density of 68.7 mW·cm⁻² at 25°C, these results show a promising composite membrane for fuel cell application.