A study on electrical and thermal conductivities of ethylene–octene copolymer/expandable graphite composites

A series of ethylene–octene copolymer (EOC) composites have been prepared by melt‐mixing with different weight ratios of expandable graphite filler (0–50% by weight). Electrical conductivity [both alternating current (AC) and direct current (DC)] and thermal conductivity studies were carried out. Effect of filler loading and frequency on electrical conductivity was studied. DC conductivity has increased from 1.51 × 10^?13 S cm^?1 to 1.17 × 10^?1 S cm^?1. Percolation threshold by DC and also AC methods was observed at about 16 vol% of the filler. Real part of permittivity was found to be decreasing with increase in frequency while conductivity was increasing. Thermal conductivity was also found to be increasing gradually from 0.196 to 0.676 Wm^?1 K^?1 which is about 245% increase. Graphite not only increases the electrical and thermal conductivities but at and above 40 wt%, also acts as a halogen‐free, environmental friendly flame retardant. Shore‐A hardness of EOC/graphite composites shows that even with high graphite loading, the hardness is increased from about 50–68 only so that the rubbery nature of the composite is not affected very much. POLYM. ENG. SCI., 2012. © 2012 Society of Plastics Engineers     

Study on the influence of electron beam irradiation on the thermal,mechanical, and rheological properties of ethylene‐octene copolymer with high comonomer content

Ethylene‐octene copolymer (EOC) was irradiated using electron beam irradiation at different dosages (30, 60, 90, and 120 kGy). Effect of irradiation dosage on thermal and mechanical properties was studied. When compared to low density polyethylene, EOC exhibited higher degree of crosslinking reflected in increased gel content, higher elastic modulus (G′), and lower tan δ obtained by rheology measurement at 150°C. Crosslinking caused improvement in high‐temperature creep and room temperature and also elevated temperature elastic properties. Differential scanning calorimetry revealed that e‐beam irradiation has caused a gradual reduction in crystallinity and a presence of a fraction with higher melting temperature. In the case of EOC, as the extent of crosslinking increased, stress at break showed an increasing trend whereas irradiation dosage had an inverse effect on elongation at break. Radiation dosage has positive effect on thermal stability estimated by thermogravimetric analysis. After 30 min of thermal degradation at 220°C, slightly higher C?O peak for crosslinked sample was found by Fourier transform infrared spectroscopy while for room temperature samples no C?O peak was detected. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Creep and Dynamic Mechanical Analysis Studies of Peroxide‐Crosslinked Ethylene‐Octene Copolymer

An ethylene‐octene copolymer (EOC) (45 wt% octene) is crosslinked using dicumyl peroxide (DCP). Differential scanning calorimetry (DSC) reveals a very low melting temperature (50 °C). The network density is evaluated by gel content. While 0.2–0.3 wt% of peroxide leads only to a molecular weight increase (samples completely dissolved in xylene), 0.4–0.6 wt% of peroxide caused network formation. High‐temperature creep was measured at 70, 120, and 200 °C at three stress levels. At 200 °C and above 0.6 wt% of peroxide, degradation due to chain scission is observed by rubber process analyzer (RPA) and is again supported by creep measurements. Residual strain at 70 °C is found to improve with increasing peroxide level. Dynamic mechanical analysis (DMA) reveals a strong influence of peroxide content on storage modulus and tan δ, in particular in the range 30–200 °C.

     

Effect of octene content on peroxide crosslinking of ethylene–octene copolymers

Various ethylene–octene copolymers were crosslinked by dicumyl peroxide. Octene content was 16, 20, 30, 35 and 38 wt% and melt flow index was 1 or 3 g/10 min. The concentration of dicumyl peroxide was 0.3, 0.5 and 0.7 wt%. Crosslinking was analyzed by a rubber process analyzer in the temperature range 150–200 °C. Cross‐linkability was evaluated from the real part modulus s'_max versus peroxide level plots as the slope of the line. With decreasing octene content and increasing melt flow index the crosslinkability increased. This was confirmed also by tan δ analysis. The network density was measured by the gel content. A higher gel content was found for melt flow index 3 and low octene content. The melting points T_m and the crystallinities were evaluated by DSC. © 2012 Society of Chemical Industry     

Cross‐linking of ethylene‐octene copolymer (EOC) by dicumyl peroxide (DCP)

Ethylene‐octene copolymer (EOC) was crosslinked by dicumyl peroxide (DCP) at various temperatures (150–200°C). Six concentrations of DCP in range 0.2–0.7 wt % were investigated. cross‐linking was studied by rubber process analyzer (RPA) and by differential scanning calorimetry (DSC). From RPA data analysis real part modulus s', tan δ, and reaction rate were investigated as a function of peroxide content and temperature. The highest s'_max and the lowest tan δ were found for 0.7% of DCP at 150°C. Chain scission was analyzed by slope analysis of conversion ratio, X in times after reaching the maximum. Less susceptible to chain scission are temperatures in range 150–170°C and peroxide levels 0.2–0.5%. Heat of reaction was analyzed by DSC at various heating rates (5–40°C min⁻¹). It was found to be exothermic. By projection to zero heating rate, the reaction was found to start at 128°C with the maximum at 168°C. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011