Numerical modelling of the structural behaviour of thin-walled cast magnesium components using a through-process approach

A through-process methodology for numerical simulations of the structural behaviour of thin-walled cast magnesium components is presented. The methodology consists of casting process simulations using MAGMAsoft, mapping of data from the process simulation onto a FE-mesh (shell elements) and numerical simulations using the explicit FE-code LS-DYNA. In this work, generic High Pressure Die Cast (HPDC) AM60 components have been studied using axial crushing, 3-point bending and 4-point bending tests. The experimental data are applied to obtain a validated methodology for finite element modelling of thin-walled cast components subjected to quasi-static loading. The cast magnesium alloy is modelled using a user-defined material model consisting of an elastic–plastic model based on a modified J2-flow theory and the Cockcroft–Latham fracture criterion. The fracture criterion is coupled with an element erosion algorithm available in LS-DYNA. The constitutive model and fracture criterion are calibrated both with data from material tests and data from the process simulation using MAGMAsoft.     

Evaluation of erosive wear resistance of TiN coatings by a slurry jet impact test

In this paper, it is proposed to use a new type of solid particle impact test (slurry jet) to swiftly evaluate wear properties of thin, single layered or multilayered coatings. By the slurry jet, 1.2 μm alumina particles were impacted at high velocity perpendicular to thin PVD coatings of TiN deposited on high speed steel substrate materials under various substrate temperatures. Since the coatings have a much higher wear resistance than the substrate material, the wear rate increases significantly to the higher level of the HSS material when the coatings are penetrated. This is utilized in the quantification of the assessment of coating wear. A ranking of wear resistance and correlations to the coating surface hardness measured by nano-indentation tests, and coating morphology and structures are given and discussed. The TiN deposited under the highest substrate temperature proved to have the highest wear resistance although it had a relatively low hardness. The wear rate of the TiN coatings varies with the orientation of grains, that is, the {1 1 1} orientation that dominates for the high temperature deposition shows a higher wear resistance than the {1 0 0} orientation, which corresponds with the cleavage fracture behavior. Thus, it can be recommended as a screening test when evaluating coatings and coated materials.     

Direct current bias applied to hot flame diamond deposition produces smooth low friction coatings

As-deposited diamond coatings generally have a high surface roughness which results in a high friction coefficient and extensive wear of the counter material in sliding contact. Therefore several methods for smoothening diamond coatings have been proposed, such as laser polishing, molten metal etching, thermochemical polishing and mechanical polishing. All these methods have some disadvantage e.g. long processing time or high processing temperature. Furthermore, they are all post-deposition treatments i.e. the manufacture of these coatings requires at least two processing steps, deposition and smoothening. With the present method which combines d.c. bias with hot flame diamond deposition, a smooth diamond surface is produced during the actual growth of the film. No post-deposition treatment is necessary. The surface roughness is not dependent on the coating thickness which means that thick coatings with smooth surface can be produced. In fact, the method has a smoothening effect, i.e. rough surfaces can be made smooth. The method is comparable to conventional hot flame deposition of diamond as to growth rate and cost of producing the coatings. The coatings have a nano-crystalline structure and a surface roughness of Ra = 25 nm, and result in a friction coefficient of 0.1 or less in dry sliding and about 0.05 in water-lubricated sliding against cemented carbide. Their wear resistance is virtually the same as that of conventional diamond films.     

Changes to building research funding in Sweden

Changes to the Swedish research landscape since 2001 are described including the re-organization of research councils, research programmes, the management and allocation of public funding research in Sweden, and the effects on built environment research. The reasons for these changes include the desire for increased integration with European Union research programmes, an increasing emphasis on inter- and multidisciplinary research, and the desire for research to contribute to economic well-being. Despite Sweden's high level of government investment in research, shifting priorities and an increasing number of applicants have resulted in reduced allocations for built environment research. This presents the challenging tasks to define and maintain core research capabilities within the built environment sector as well as to ensure adequate industry engagement with both the creation of the research agenda and the use of research outputs.     

Fish, fishing, and pollutant reduction in the Baltic Sea

The Baltic Sea is heavily polluted yet supports major commercial fisheries for cod (Gadus morhua), herring (Clupea harengus), and sprat (Sprattus sprattus). Emissions of persistent organic pollutants, such as polychlorinated biphenyls (PCBs) and DDT, were high during the 1960s and 1970s, and concentrations in fish and other fauna are still significant. Several models of the fluxes of these pollutants among the water, sediment, and atmosphere have been developed, but these generally omit the roles of fish and fisheries. We show that the standing stock of the most abundant fish species in the Baltic Sea was a sink for 260 kg of PCBs in the late 1980s to early 1990s and that the fishery removed as much or more PCB (31 kg yr(-1))than other budget components (e.g., degradation in the water column). Accounting for fish and fisheries could increase our understanding of the fluxes of pollutants, and banning the discard of highly contaminated organs such as cod liver could be part of the pollution management.     

Wear study of field worn clutch actuators and evaluation of a model test

Pneumatic clutch actuators, employed in trucks, have been investigated. The surfaces of the inside of the anodised aluminium cylinders, of the lip seals and of the guiding rings have been studied by SEM and optical microscopy. For most of the actuators no significant wear was revealed. However, one actuator, with leakage problems, was severely worn. An extensive amount of scratches was found on the cylinder surface, the thickness of the guiding ring had decreased and large parts were missing from the lip seal. A possible explanation is that particles have entered the system thus altering the contact conditions. A test setup was developed to investigate how particles present in the system affect the wear. A part of the piston, with lip seal and guiding ring, slides against a part of the anodised aluminium cylinder in a back- and forward motion. Pure silicone grease lubricated tests resulted in no wear. Tests with added dust particles resulted in distinct scratches on the aluminium surface and embedded particles in the guiding ring and the lip seal. These tests provide results in good agreement with the wear revealed in the investigations of used actuators and support the theory that wear is caused by particles.     

Heat emission from thermal skirting boards

The performance of three hydronic skirting heating systems was investigated. The main focus of the study was to ascertain whether thermal skirting boards served by low-temperature supply flow were able to suppress strong downdraught. The evaluation was made for a two-person office room with mechanical ventilation. Computational Fluid Dynamics (CFD) simulations and three different draught rating models were employed to predict the level of thermal discomfort inside the room. CFD results were validated against several analytical calculations and four sets of experimental data presented in previous studies. Numerical simulations showed that all three skirting heating arrangements were able to cover transmission and ventilation thermal losses of the office room. Horizontal and vertical heat distribution inside the room was uniform for all heating systems. CFD simulations also showed that thermal skirting boards served by 40 and 45 °C supply flow had difficulty in reducing the velocity of the downdraught at ankle level. Consequently the draught rating in this region was around or slightly above 15% for these cases. In contrast, heat-emitting skirting boards supplied by 55 °C hot water showed a better ability to suppress downdraught, and the proportion of people sensing draught at 0.1 m above the floor was low. The conclusion of this study was that thermal performance of hydronic skirting heaters with low-temperature water supply must be improved in order to counter strong downdraughts, in particular where such systems may be combined with heat pumps of other low-valued sustainable energy sources.     

Canine atopic disease: the prevalence of positive intradermal skin tests at two sites in the north and south of Great Britain

Results of intradermal skin test responses to the same panel of 53 allergens were compared in 118 dogs with atopic disease presented at two geographical centres, Edinburgh (87 cases) and London (31 cases). The allergens most commonly positive at both centres were human dander and Dermatophagoides farinae, but positive tests to all of the allergens used occurred in at least one case. The mean number of allergens to which positive tests resulted in atopic dogs was 5.126 (Edinburgh) and 5.129 (London). The majority of animals were sensitive to allergens from more than one group. A significantly higher number of positive reactors to house dust allergen was observed at London than at Edinburgh (P < 0.05), while a significantly higher number of positive reactions to grass pollens was detected at Edinburgh than in London (P < 0.05). Sensitivity to Dermatophagoides pteronyssinus, in the absence of sensitivity to D. farinae, was uncommon and therefore both of these mite allergens should be incorporated in intradermal skin testing panels in Great Britain.     

A mixed least squares method for solving problems in linear elasticity: theoretical study

 In a previous paper we proposed a mixed least squares method for solving problems in linear elasticity. The solution to the equations of linear elasticity was obtained via minimization of a least squares functional depending on displacements and stresses. The performance of the method was tested numerically for low order elements for classical examples with well known analytical solutions. In this paper we derive a condition for the existence and uniqueness of the solution of the discrete problem for both compressible and incompressible cases, and verify the uniqueness of the solution analytically for two low order piece-wise polynomial FEM spaces. Received: 20 January 2001 / Accepted: 14 June 2002 The authors gratefully acknowledge the financial support provided by NASA George C. Marshall Space Flight Centre under contract number NAS8-38779.