Electrically assisted stress relief annealing of automotive springs

Journal of Mechanical Science and Technology - In the present study, Electrically assisted (EA) stress relief annealing for automotive springs is experimentally investigated. A concept of EA stress...     

Investigation of Die Stress Profiles During Powder Compaction Using Instrumented Die

The die stress profiles during compaction of commercially pure titanium (Ti) and commercial lubricated iron (Fe) powders were experimentally investigated using an instrumented die. The die was designed to simulate double-action pressing, and a detailed stress profile was measured along the height of the die using multiple custom-made strain gage pins. The stress history shows that residual stress remained in the die in the radial direction after the axial compaction stress was removed from the powder. Also, the stress profile at the maximum axial stress and the residual stress profile were observed to be symmetric across the height of the compact for both powders, but both have a unique shape for each powder. For both the stress profile at the maximum axial stress and the residual stress profile, the unlubricated Ti powder produced a much higher radial stress at the center of the compact with a steep pressure gradient on both top and bottom of the compact, while the lubricated Fe powder produced a rather uniform radial stress distribution along the height of the compact. This article was presented at Materials Science & Technology 2007, Automotive and Ground Vehicles symposium held September 16–20, 2007, in Detroit, MI.     

A 120-mm2 64-Mb NAND flash memory achieving 180 ns/Byteeffective program speed

Emerging application areas of mass storage flash memories require low cost, high density flash memories with enhanced device performance. This paper describes a 64 Mb NAND flash memory having improved read and program performances. A 40 MB/s read throughput is achieved by improving the page sensing time and employing the full-chip burst read capability. A 2-μs random access time is obtained by using a precharged capacitive decoupling sensing scheme with a staggered row decoder scheme. The full-chip burst read capability is realized by introducing a new array architecture. A narrow incremental step pulse programming scheme achieves a 5 MB/s program throughput corresponding to 180 ns/Byte effective program speed. The chip has been fabricated using a 0.4-μm single-metal CMOS process resulting in a die size of 120 mm² and an effective cell size of 1.1 μm²     

Friction stir butt welding of A5052-O aluminum alloy plates

Friction stir butt welding (FSW) between A5052-O aluminum alloy plates with a thickness of 2 mm was performed.The rotation speeds of the welding tool were 2000 and 3000 r/min,respectively.The traverse speed was ranged from 100 mm/min to 900 mm/min.The defect-free welds with the very smooth surface morphology were successfully obtained,except for at the welding condition of 3000 r/min and 100 mm/min.The onion ring structure was observed in the friction-stir-welded zone (SZ) at the condition of 2000 r/min and 100 mm/min.For all the welding conditions,the grain size of the SZ was smaller than that of the base metal,and was decreased with the decrease of the tool rotation speed and with the increase of the tool traverse speed.The stir zone exhibited higher average hardness than the base metal.The decrease of the tool rotation speed and the increase of the tool traverse speed resulted in the increase in the average hardness of the SZ.The tensile strength of the FSWed plates was similar to that of the base metal,except for at the welding condition of 3000 r/min and 100 mm/min.The total elongation of the FSWed plates was lower than that of the base metal.     

Nitride films as protective layers for metallic bipolar plates of polymer electrolyte membrane fuel cell stacks

The idea of using nitride films coated by sputtering Nb and Cr, using N₂ as a reaction gas, as protective layers for metallic bipolar plates (BP) of polymer electrolyte membrane fuel cell (PEMFC) stacks, was explored by experiments. Specimens were fabricated from austenite 304 stainless steels, which are frequently used as bipolar plate materials for fuel cells due to their good corrosion resistance and high strength at elevated temperature. The results of XRD analysis and Gaussian function analysis of the coated films suggest that NbN or NbN/NbCrN films were induced depending on the process parameters. The NbN/NbCrN multiphase films were induced at high Cr target powers and low gas ratios among the process parameters selected in this investigation. The result of ICR measurement of the films suggests that the effect of the Cr target power, i.e. the effect of the Cr amount in the film, on the ICR of the films is not significant, while the effect of the gas ratio on the ICR of the films is noticeable. For the films deposited at different gas ratios, the ICR of the film generally decreases as the gas ratio increases. In general, all the 304 SS specimens coated by the NbN single phase or NbN/NbCrN multiphase films at the given process parameters showed significantly improved corrosion resistance in comparison with the bare 304 SS. Among NbN single phase and NbN/NbCrN multiphase films, the performance of NbN/NbCrN multiphase films was more stable. Depending on the process parameters, the polarization curves of the specimens coated with NbN films showed rapid increase of the current density due to the pitting. Therefore, as corrosion resistance coating for metallic BP of PEMFC stacks, NbN/NbCrN multiphase film may be preferred to NbN single phase films.     

Electrically assisted blanking using the electroplasticity of ultra-high strength metal alloys

The electroplastic tensile behavior of ultra-high strength steels (UHSS) subject to a single pulse of electric current is briefly introduced, and electrically-assisted (EA) blanking, which utilizes this electroplastic characteristic, is suggested. The experimental result shows that the blanking load of EA blanking is clearly lower than that of blanking with local resistance heating, which is lower than that of cold blanking. No significant change in material properties was observed in the EA blanked parts at the electric energy densities selected in the present study. EA blanking or trimming is expected to minimize or even eliminate the need for expensive and time-consuming laser trimming in the manufacture of automotive parts using UHSS.     

The Central PXXP Motif Is Crucial for PMAP-23 Translocation across the Lipid Bilayer

PMAP-23, a cathelicidin-derived host defense peptide, does not cause severe membrane permeabilization, but exerts strong and broad-spectrum bactericidal activity. We have previously shown that it forms an amphipathic α-helical structure with a central hinge induced by the PXXP motif, which is implicated in the interaction of PMAP-23 with negatively charged bacterial membranes. Here, we studied the potential roles of the PXXP motif in PMAP-23 translocation across the lipid bilayer by replacing Pro residues with either α-helix former Ala (PMAP-PA) or α-helix breaker Gly (PMAP-PG). Although both PMAP-PA and PMAP-PG led to effective membrane depolarization and permeabilization, they showed less antimicrobial activity than wild-type PMAP-23. Interestingly, we observed that PMAP-23 crossed lipid bilayers much more efficiently than its Pro-substituted derivatives. The fact that the Gly-induced hinge was unable to replace the PXXP motif in PMAP-23 translocation suggests that the PXXP motif has unique structural properties other than the central hinge. Surface plasmon resonance sensorgrams showed that the running buffer almost entirely dissociated PMAP-23 from the membrane surface, while its Pro-substituted derivatives remained significantly bound to the membrane. In addition, kinetic analysis of the sensorgrams revealed that the central PXXP motif allows PMAP-23 to rapidly translocate at the interface between the hydrophilic and hydrophobic phases. Taken together, we propose that the structural and kinetic understanding of the PXXP motif in peptide translocation could greatly aid the development of novel antimicrobial peptides with intracellular targets by promoting peptide entry into bacterial cells.     

Phase formation of Na+-beta-aluminas synthesized by double zeta process

Na⁺-beta-aluminas in the Na₂O–Al₂O₃–Li₂O ternary system were synthesized by double zeta process and the dependence of the crystal phase formation on the composition and the calcination temperature was studied. For the synthesis of Na⁺-β/β″-alumina, sodium aluminate varying compositions of [Na₂O]:[Al₂O₃] = 1:4–1:6 and lithium aluminate in the forms of Li₂O·5Al₂O₃ with different amounts of Li₂O (0.35–0.45 wt%) were well-mixed and calcined at temperatures ranging between 1300 and 1600 °C for 2 h. The β″-alumina fraction appeared to be approximately 10% higher compared to the conventional solid state reaction, showing around 70% of β″-alumina fraction. These values increased about 10–15% by additional heating near the binary eutectic temperature for a short time.     

Material properties of friction stir spot welded joints of dissimilar aluminum alloys

Mechanical properties and material mixing patterns of friction stir spot welded (FSSW) joints of dissimilar aluminum alloys were investigated.Two aluminum alloys typically used in automotive applications,5052-H32 and 6061-T6,were selected.During the experiment,the process parameters including the z-axis force and torque histories were measured as a function of the tool displacement.The mechanical properties were investigated by microhardness measurements of the joint,and the material mixing in the stir zone was investigated by EPMA.The experimental results illustrate different process parameter histories,material mixing in the stir zone and material properties including microhardness distributions for FSSW joints of dissimilar aluminum alloys,likely due to different mechanical behaviors of the selected aluminum alloys in the FSSW process temperature range.     

Microstructure and mechanical properties of friction stir welded and laser welded high entropy alloy CrMnFeCoNi

The high entropy alloy CrMnFeCoNi has been shown to have promising structural properties. For a new alloy to be used in a structural application it should be weldable. In the present study, friction stir welding (FSW) and laser welding (LW) techniques were used to butt weld thin plates of CrMnFeCoNi. The microstructure, chemical homogeneity and mechanical behavior of the welds were characterized and compared with the base metal. The tensile stress-strain behavior of the welded specimens were reasonable when compared with that of the base metal. FSW refined the grain size in the weld region by a factor of ～14 when compared with the base metal. High-angle annular dark field transmission electron microscopy in combination with energy dispersive X-ray spectroscopy showed chemical inhomogeneity between dendritic and interdendritic regions in the fusion zone of LW. Large fluctuations in composition (up to 15 at%) did not change the crystal structure in the fusion zone. Hardness measurements were carried out in the weld cross section and discussed in view of the grain size, low angle grain boundaries and twin boundaries in FSW specimens and the dendritic microstructure in LW specimens.