Study on Contamination Control for Yield Enhancement in the Manufacturing Line of Cellular Phone Modules

Practical studies on the method of contamination control for yield enhancement in the cellular phone modules production line were carried out. A contamination control method was proposed, consisting of data collection, data analysis, improvement action, verification, and implementation of control. The partition check method and the composition analysis for data collection and data analysis were respectively used in the cellular phone modules manufacturing process, and these methods were evaluated by the variation of yield loss before and after implementing the actions for improvement. In the partition check method, the critical process step was selected, and yield loss reduction through improvement actions was observed, whereas in the composition analysis, critical sources were selected, and yield loss reduction through improvement actions was investigated. From the results, it is concluded that the partition check and the composition analysis are effective solutions for contamination control in cleanroom production lines.     

A novel microneedle array for the treatment of hydrocephalus

We present a microfabricated 10 by 10 array of microneedles for the treatment of a neurological disease called communicating hydrocephalus. Together with the previously reported microvalve array, the current implantable microneedle array completes the microfabricated arachnoid granulations (MAGs) that mimic the function of normal arachnoid granulations. The microneedle array was designed to enable the fixation of the MAGs through dura mater membrane in the brain and thus provide a conduit for the flow of cerebrospinal fluid. Cone-shaped microneedles with hollow channels were fabricated using a series of microfabrication techniques: SU-8 photolithography for tapered geometry, reactive ion etching for sharpening the microneedles, 248 nm deep UV excimer laser machining for creating through-hole inside the microneedles, and metal sputtering for improved rigidity. Puncture tests were conducted using porcine dura mater and the results showed that the fabricated microneedle array is strong enough to pierce the dura mater. The in vitro biocompatibility test result showed that none of the 100 outlets of the microneedles exposed to the bloodstream were clogged significantly by blood cells. We believe that these test results demonstrate the potential use of the microneedle array as a new treatment of hydrocephalus.     

A quadratic spline approximation using detail multi-layer for soft shadow generation in augmented reality

Implementation of shadows is crucial to enhancement of images in AR environments. Without shadows, virtual objects would look floating over the scene resulting in unrealistic rendering of AR environments. Casting hard shadows would provide only spatial information while soft shadows help improve realism of AR environments. Several algorithms have been proposed to render realistic shadows which often incurred high computational costs. Little attention has been directed towards the balanced trade-off between shadow quality and computational costs. In this study, two approaches are proposed: Quadratic Spline Interpolation (QSI) to soften the outline of the shadow and Detail Multi-Layer (DML) technique to optimize the volume of computations for the generation of soft shadows based on real light sources. QSI estimates boarder hard shadow samples while DML involves three main phases: real light sources estimation, soft shadow production and reduction of the complexity of 3-Dimensional objects’ shadows. To be more precise, a reflective hemisphere is used to capture real light and to create an environment map. The Median Cut algorithm is implemented to locate the direction of real light sources on the environment map. Subsequently, the original hard shadows are retrieved and a sample of multilayer hard shadows is produced where each layer has its unique size and colour. These layers overlap to produce soft shadows based on the real light sources’ directions. Finally, the Level of Details (LOD) algorithm is implemented to increase the efficiency of soft shadows by decreasing the complexity of vertex transformations. The proposed technique is tested using three samples of multilayer hard shadows with varying numbers of light sources generated from the Median Cut algorithm. The experimental results show that the proposed technique successfully produces realistic soft shadows at low computational costs.     

A timing controller embedded driver IC with 3.24‐Gbps eDP interface for chip‐on‐glass TFT‐LCD applications

This paper presents a timing controller embedded driver (TED) IC with 3.24‐Gbps embedded display port (eDP), which is implemented using a 45‐nm high‐voltage CMOS process for the chip‐on‐glass (COG) TFT‐LCD applications. The proposed TED‐IC employs the input offset calibration scheme, the zero‐adjustable equalizer, and the phase locked loop‐based bang‐bang clock and data recovery to enhance the maximum data rate. Also, the proposed TED‐IC provides efficient power management by supporting advanced link power management feature of eDP standard v1.4. Additionally, the smart charge sharing is proposed to reduce the dynamic power consumption of output buffers. Measured result demonstrates the maximum data rate of 3.24 Gbps from a 1.1 V supply voltage with a 7.9‐inch QXGA 60‐Hz COG‐LCD prototype panel and 44% power saving from the display system.     

Reliability-based design optimization of problems with correlated input variables using a Gaussian Copula

The reliability-based design optimization (RBDO) using performance measure approach for problems with correlated input variables requires a transformation from the correlated input random variables into independent standard normal variables. For the transformation with correlated input variables, the two most representative transformations, the Rosenblatt and Nataf transformations, are investigated. The Rosenblatt transformation requires a joint cumulative distribution function (CDF). Thus, the Rosenblatt transformation can be used only if the joint CDF is given or input variables are independent. In the Nataf transformation, the joint CDF is approximated using the Gaussian copula, marginal CDFs, and covariance of the input correlated variables. Using the generated CDF, the correlated input variables are transformed into correlated normal variables and then the correlated normal variables are transformed into independent standard normal variables through a linear transformation. Thus, the Nataf transformation can accurately estimates joint normal and some lognormal CDFs of the input variable that cover broad engineering applications. This paper develops a PMA-based RBDO method for problems with correlated random input variables using the Gaussian copula. Several numerical examples show that the correlated random input variables significantly affect RBDO results.     

Reliability-based design optimization with confidence level under input model uncertainty due to limited test data

For obtaining a correct reliability-based optimum design, the input statistical model, which includes marginal and joint distributions of input random variables, needs to be accurately estimated. However, in most engineering applications, only limited data on input variables are available due to expensive testing costs. The input statistical model estimated from the insufficient data will be inaccurate, which leads to an unreliable optimum design. In this paper, reliability-based design optimization (RBDO) with the confidence level for input normal random variables is proposed to offset the inaccurate estimation of the input statistical model by using adjusted standard deviation and correlation coefficient that include the effect of inaccurate estimation of mean, standard deviation, and correlation coefficient.     

Position control of a mobile inverted pendulum system using radial basis function network

This article presents the implementation of position control of a mobile inverted pendulum (MIP) system by using the radial basis function (RBF) network. The MIP has two wheels to move on the plane and to balance the pendulum. The MIP is a nonlinear system whose dynamics is nonholonomic. The goal of this study was to control the MIP to maintain the balance of the pendulum while tracking a desired position of the cart. The reference compensation technique scheme is used as a neural network control method for the MIP. The back-propagation learning algorithm of the RBF network is derived for online learning and control. The control algorithm has been embedded on a DSP 2812 board to achieve real-time control. Experimental results are conducted and show successful control performances of both balancing and tracking the desired position of the MIP.     

Iteratively constrained selection of word alignment links using knowledge and statistics

Word alignment is a crucial component in applications that use bilingual resources. Statistical methods are widely used because they are portable and allow simple system building. However, pure statistical methods often incorrectly align functional words in the English–Korean language pair due to differences in the typology of the languages and a lack of knowledge. Knowledge is inevitably required to correct errors and to improve word alignment quality. In this paper, we introduce an effective method that uses an iterative process to incorporate knowledge into the word alignment system. The method achieved significant improvements in word alignment and its application: statistical machine translation.     

Development of an ozone gas sensor using single-walled carbon nanotubes

This study deals with the fabrication of an ozone gas sensor using single-walled carbon nanotubes (SWCNTs) as sensing material. The SWCNTs are dispersed by N,N-dimethylformamide (DMF). The CNT-DMF solution was dropped between interdigitated electrodes’ fingers to fabricate ozone gas sensor. For ozone environment, a commercial ozone generator was introduced. To improve sensor response, the deposited carbon nanotubes network was thermally treated at high temperature in a furnace. The sensor exhibits high sensitivity to ozone gas at concentration as low as 50 ppb, and fast response time, which is promising for future commercialization of carbon nanotubes based ozone gas sensor.     

A case-based reasoning approach to cognitive map-driven tacitknowledge management

Knowledge is at the heart of knowledge management. In literature, a lot of studies have been suggested covering the role of knowledge in improving the performance of management. However, there are few studies about investigating knowledge itself in the arena of knowledge management. Knowledge circulating in an organization may be explicit or tacit. Until now, literature in knowledge management shows that it has mainly focused on explicit knowledge. On the other hand, tacit knowledge plays an important role in the success of knowledge management. It is relatively hard to formalize and reuse tacit knowledge. Therefore, research proposing the explication and reuse of tacit knowledge would contribute significantly to knowledge management research. In this sense, we propose using cognitive map (CM) as a main vehicle of formalizing tacit knowledge, and case-based reasoning as a tool for storing CM-driven tacit knowledge in the form of frame-typed cases, and retrieving appropriate tacit knowledge from the case base according to a new problem. Our proposed methodology was applied to a credit analysis problem in which decision-makers need tacit knowledge to assess whether a firm under consideration is healthy or not. Experiment results showed that our methodology for tacit knowledge management can provide decision makers with robust knowledge-based support.