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To predict and optimize the temperature distribution of slab continuous casting in steady operational state, a three-dimensional model (named offline model) based on the heat transfer and solidification theories was developed. Both heat transfer and flux distribution characteristics of the nozzle sprays on the slab were considered, and the complicated boundary condi-tions, such as spray cooling, natural convection, thermal radiation as well as contact cooling of individual rolls were involved in the model. ... 相似文献
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Yang Jing-an Shen Hou-fa Liu Bai-cheng Xu Ya-dong Hu Yong-ping Lei Bing-wang 《中国铸造》2016,13(3):191-198
P91 is a new kind of heat-resistant and high-tensile steel. It can be extruded after ingot casting and can be widely used for different pipes in power plants. However, due to its mushy freezing characteristics, a lack of feeding in the ingot center often generates many defects, such as porosity and crack. A six-ton P91 ingot was cast and sliced, and a representative part of the longitudinal section was inspected in more detail. The morphology of crack-like defects was examined by X-ray high energy industrial CT and reconstructed by 3D software. There are f ive main portions of defects larger than 200 mm~3, four of which are interconnected. These initiated from continuous liquid f ilm, and then were torn apart by excessive tensile stress within the brittle temperature range(BTR). The 3D FEM analysis of thermo-mechanical simulation was carried out to analyze the formation of porosity and internal crack defects. The results of shrinkage porosity and Niyama values revealed that the center of the ingot suffers from inadequate feeding. Several criteria based on thermal and mechanical models were used to evaluate the susceptibility of hot crack formation. The Clyne and Davies' criterion and Katgerman's criterion successfully predicted the high hot crack susceptibility in the ingot center. Six typical locations in the longitudinal section had been chosen for analysis of the stresses and strains evolution during the BTR. Locations in the defects region showed the highest tensile stresses and relative high strain values, while other locations showed either low tensile stresses or low strain values. In conclusion, hot crack develops only when stress and strain exceed a threshold value at the same time during the BTR. 相似文献
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连铸结晶器内大方坯的热力耦合分析 总被引:1,自引:0,他引:1
针对攀钢大方坯连铸机投产初期铸坯表面角部纵裂缺陷,建立了大方坯连铸结晶器内铜板与铸坯问的热力耦合模型,应用模型分析了大方坯连铸结晶器内的传热过程和坯壳的应力分布.在传热模型中,以稳态模型分析结晶器的传热过程,以瞬态模型分析铸坯的传热过程;在力学模型中,考虑铸坯和结晶器的接触边界以处理结晶器角部的气隙,以热弹塑性模型分析铸坯的变形和应力场.2种结构的连铸结晶器中大方坯温度场和应力场计算结果表明,结晶器倒角从25 mm×45°变为12 mm×45°时,可改善铸坯角部的传热条件,降低凝固坯壳角部温度,增加凝固坯壳厚度,有利于减轻和防止铸坯角部裂纹. 相似文献
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【摘要】目的初步探讨放射性粒子植入术治疗骨转移瘤所致骨痛的疗效。方法诊治52例骨转移瘤患者,在CT引导下行125I放射性粒子植入治疗。结果125I放射性粒子植入后,第2天患者疼痛感明显减轻;第5~7天患者胀痛感加重;术后10~30 d患者疼痛逐渐缓解。术后1个月疗效评估:Ⅰ级疼痛缓解率100%,Ⅱ级疼痛缓解率88.9%,Ⅲ级疼痛缓解率92.3%,总有效率93.7%(P<0.05)。对不同疼痛程度患者局部疼痛缓解有效率高,但Ⅱ、Ⅲ级疼痛缓解率无明显差异(P=0.369)。结论125I放射性粒子植入治疗骨转移瘤所致骨痛,治疗时间短、短期内缓解疼痛疗效明显且并发症少。特别对于溶骨型骨转移瘤,其治疗效果较好,在临床保守治疗疼痛控制不理想时,125I放射性粒子植入可作为一种有效的治疗方法。
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