Design of optimal process parameters for non-isothermal forging

This paper presents a state space model and an optimal design scheme for non-isothermal metal forming processes. By selecting nodal velocity and temperature as the state variables, a non-isothermal state equation with coupled deformation and thermal terms is established. Based on this state space model, a control design scheme is developed to obtain the optimal die velocity and initial die temperature which will ensure that the effective strain-rate and temperature satisfy the design requirements. A titanium alloy engine disk forging is used to demonstrate two design examples. The results show that the proposed model and design scheme behave well for different design requirements.     

State-space representation and optimal control of non-linear material deformation using the finite element method

A state-space model for representing the non-linear material deformation and an optimal control scheme for obtaining desired process conditions in the deforming material are presented in this paper. The formulation is general for various metal-forming processes including forging and extrusion operations. The state variables selected in the formulation are the die/billet contact nodal velocities and the nodal velocities of the critical finite elements of the billet. The control input is the ram velocity, which is determined by using the linear quadratic regulator (LQR) theory to maintain desired strain rates within the selected finite elements. The influence of an optimally designed ram velocity on the deforming material is studied using performance measures. This paper includes the development of the state-space model from non-linear finite element formulation, optimal control strategy and numerical example cases with discussions.     

Optimization of microstructure development: application to hot metal extrusion

A new process design method for controlling microstructure development during hot metal deformation processes is presented. This approach is based on modern control theory and involves state- space models for describing the material behavior and the mechanics of the process. The challenge of effectively controlling the values and distribution of important microstructural features can now be systematically formulated and solved in terms of an optimal control problem. This method has been applied to the optimization of grain size and certain process parameters such as die geometry profile and ram velocity during extrusion of plain carbon steel. Various case studies have been investigated, and experimental results show good agreement with those predicted in the design stage.     

Parallel image restoration using surrogate constraint methods

When formulated as a system of linear inequalities, the image restoration problem yields huge, unstructured, sparse matrices even for images of small size. To solve the image restoration problem, we use the surrogate constraint methods that can work efficiently for large problems. Among variants of the surrogate constraint method, we consider a basic method performing a single block projection in each step and a coarse-grain parallel version making simultaneous block projections. Using several state-of-the-art partitioning strategies and adopting different communication models, we develop competing parallel implementations of the two methods. The implementations are evaluated based on the per iteration performance and on the overall performance. The experimental results on a PC cluster reveal that the proposed parallelization schemes are quite beneficial.     

Hazard analysis of Escherichia coli O157:H7 contamination during beef slaughtering in Calvados, France

To identify hazard points and critical points during beef slaughtering, which is a necessary first step toward developing a hazard analysis and critical control point system to control meat contamination by Escherichia coli O157:H7, samples (n = 192) from surfaces, work tops, worker's hands, and beef carcasses were collected from a slaughterhouse in Calvados, France. Five strains of E. coli O157:H7 were isolated from a footbridge and a worker's apron at the preevisceration post and from a worker's hand at the defatting post. Three isolates carried stx2c, eae, and EHEC-hlyA genes and showed similar molecular types by random amplified polymorphic DNA, polymerase chain reaction IS3, and XbaI pulsed-field gel electrophoresis. Thus, this study has shown that preevisceration and defatting post and associated worker's materials are critical points for carcasses contamination by E. coli O157:H7 during beef slaughtering.