Microstructure,wear and corrosion characteristics of multiple-reinforced (SiC–B4C–Al2O3) Al matrix composites produced by liquid metal infiltration

In this study, AA7075 aluminum matrix composites reinforced with the combination of SiC, Al₂O₃, and B₄C particles were fabricated by the liquid metal infiltration method. The effects of the relative ratio of B₄C and Al₂O₃ particles on the microstructural, wear, and corrosion features of the composite samples were analyzed using XRD, light metal microscopy, SEM, EDS, Brinell hardness, ball-on-disc type tribometer, and potentiodynamic polarization devices. It was determined that infiltration occurred more successfully, and homogenously distributed particles with reduced porosity were obtained as the amount of Al₂O₃ increased. Worn surface studies revealed that the specimens were predominantly worn by abrasion and adhesion. The increase in B₄C/Al₂O₃ ratio caused a decrease in the hardness and wear strength, whereas it increased the corrosion resistance.     

An artificial neural network model for the effects of chicken manure on ground water

In the areas where broiler industry is located, poultry manure from chicken farms could be a major source of ground water pollution, and this may have extensive effects particularly when the farms use nearby ground water as their fresh water supply. Therefore the prediction the extent of this pollution, either from rigorous mathematical diffusion modeling or from the perspective of experimental data evaluation bears importance. In this work, we have investigated modeling of the effects of chicken manure on ground water by artificial neural networks. An ANN model was developed to predict the total coliform in the ground water well in poultry farms. The back-propagation algorithm was employed for training and testing the network, and the Levenberg-Marquardt algorithm was utilized for optimization. The MATLAB 7.0 environment with Neural Network Toolbox was used for coding. Given the associated input parameters such as the number of chickens, type of manure pool management and depth of well, the model estimates the possible amount of total coliform in the wells to a satisfactory degree. Therefore it is expected to be of help in future for estimating the ground water pollution resulting from chicken farms.     

Similarity considerations in the physical modelling of steel making tundish systems

To assess and quantify the relative importance of Reynolds and Froude numbers in reduced scale model studies (these cannot be simultaneously respected when the scale factor is less than unity), aqueous model investigations were carried out on three different laboratory scale tundish models. The experimental tundish systems included two strand, five strand skewed delta shaped and six strand rectangular shaped vessels. Experimental observations show that the depth of liquid in the model would only correspond to that in the full scale system, provided the model flow rate is scaled in accordance with the relationship: Q_m = λ^5/2 Q_f.S, in which, A is the geometrical scaling factor. Furthermore, on the basis of residence time distribution measurements in two different configurations of the five strand tundish, it was demonstrated explicitly that flow phenomena in tundish systems are largely dominated by inertial forces and are therefore, essentially Froude dominated.     

Hydrodynamic performance of steelmaking tundish systems: a comparative study of three different tundish designs

Extensive water modelling was carried out to ascertain the influence of various types of baffle designs on the hydrodynamic performance of three different designs of steelmaking tundish systems. These included, a two-strand slab casting tundish, a six-strand billet casting tundish and a five-strand, skewed, delta shaped tundish. Plant scale operating conditions were scaled down respecting both geometric and Froude similarity and on the basis of the latter, the inflow rate of water into the model tundish systems was estimated via: Q_m = Λ^5/2Q_f.s. To quantify the hydrodynamic performance, residence time distribution (RTD) characteristics were measured using the conductivity measurement technique for a wide range of baffle designs. From such measurements as well as from flow visualisation studies, the following general observations have been made. The optimum design of baffles together with its number and position within the tundish appear to be a strong function of the basic tundish design (viz., the geometry, the number of operating strands etc.). Of the various types of baffles investigated in this work (dam, dam + weir, baffles with holes etc.), appropriately designed slotted baffles appear to modify the RTD characteristics most favourably towards superior metallurgical performances. Increase in the number of strands, asymmetricity in the tundish design and flawed operating conditions, (viz., large width to length ratio) were all found to influence the tundish performance adversely. A comparison of experimental results for the three tundish systems indicated that changing the characteristics of the baffle design can lead to significant performance improvement in the case of the two symmetric tundish systems (e.g., the two and the six strand tundishes), the five strand skewed, delta shaped tundish was, however, found to be somewhat insensitive to such changes. For such a tundish geometry, no design of the flow-modification devices tried, could bring the hydrodynamic performance any closer to the best results obtained for the two other tundish systems. Possible reasons for such observations are discussed in the text.     

DYNAMIC SIMULATION OF A DISTILLATION COLUMN SEPARATING A MULTICOMPONENT MIXTURE

In this work, a dynamic model was developed to simulate the transient behaviour of a pilot scale, continuous, siagewise, 15 plate distillation column separating a mixture of ethanol, iso-propanol and isobutanol. The accuracy of the predictions was assessed by transient response data collected during experiments under step changes in reflux ratio, feed flow rate and feed composition.

Results demonstrated the feasibility of simulating multicomponent distillation under unsteady state conditions with fairly good success. Further improvements were suggested for a better accuracy     

In Situ Aluminum Alloy Coating on Magnesium by Hot Pressing

In the present study, pure magnesium was in situ coated with pre-alloyed Al–Cu–Mg alloy through hot pressing. The produced samples were characterized by means of hardness, wear properties and microstructure characterization. A ball-on-disk test was used to determine the dry sliding wear characteristics of the compacts. The results showed that the hot pressing technique has been successfully applied for producing magnesium parts with compatible wear resistance and hardness to aluminum. The in situ coating of Al on Mg by hot pressing resulted in an increase in hardness of about 30% compared with the pure Mg substrate. The wear rate and friction coefficient of the samples decreased with Al coating and increased with an increase in the applied load during the wear tests, compared with the uncoated material.     

Radioactivity of coals and ashes from Catalağzi coal-fired power plant in Turkey

The ?atala?z? coal-fired power plant (CFPP) is the Turkish CFPP that uses the hard coals produced in Zonguldak, located in the West Black Sea region of the country. Gamma-ray spectrometry was used to determine (226)Ra, (232)Th and (40)K contents in pulverised coal, bottom ash and fly ash samples. The natural radionuclide concentrations in pulverised coal ranged from 29 to 61 Bq kg(-1) for (226)Ra, from 32 to 55 Bq kg(-1) for (232)Th and from 229 to 414 Bq kg(-1) for (40)K. The fly ash fraction gave concentrations ranging from 80 to 98 Bq kg(-1) for (226)Ra, from 64 to 85 Bq kg(-1) for Th and from 754 to 992 Bq kg(-1) for (40)K, respectively. The enrichment factors from coal to fly ashes are 1.7, 2.24 and 2.6 for (232)Th, (226)Ra and (40)K, respectively. Therefore, it is advisable to monitor the environmental impact of the power plant.     

Monosize polystyrene latices carrying functional groups on their surfaces

In this study, monosized polystyrene (PS) latices were prepared by dispersion polymerization of styrene in isopropanol-water media using poly(acrylic acid) (PAA) as a steric stabilizer and 2,2′-azobisizobutyronitrile (AIBN) as an initiator. The effects of initiator and stabilizer concentrations, alcohol/water and monomer/dispersion medium ratio on the polymerization kinetics, and the size and monodispersity of PS latices were experimented with in a stirred reactor system. Monosize PS beads in the size range of 1.0–3.0 μm were obtained. The PS latex obtained in the first step having a diameter of 2.3 μm were used as the seed latex, and styrene/acrylate monomers, acrylic acid (AA), 2-hydroxyethyl methacrylate (HEMA), and dimethylaminoethyl methacrylate (DMAEMA) were copolymerized onto the PS latex particles. The incorporation of functional groups to the surface and bulk structure of PS was confirmed by IR, FTIR, XPS, and zeta potential measurements. © 1994 John Wiley & Sons, Inc.     

Immunoglobulin G recognition with Fab fragments imprinted monolithic cryogels: Evaluation of the effects of metal-ion assisted-coordination of template molecule

In this study, we applied the epitope imprinting approach to prepare molecularly imprinted monolithic cryogels for immunoglobulin G (IgG) recognition. In this respect, we imprinted F_ab fragments of IgG molecules instead of intact protein molecules via two different non-covalent interactions. In the first approach, we directly coordinated F_ab fragments with N-methacryloyl-L-histidine (MAH), polymerizable derivative of L-histidine, but for the second, we used cupric ions [Cu(II)] as mediator between MAH and F_ab fragments. The monolithic cryogels were characterized by Fourier transform infrared (FTIR) spectroscopy, swelling test, and scanning electron microscopy. Then, the monolithic cryogels were used for F_ab fragment adsorption from aqueous solution while evaluating the factors such as pH and F_ab fragment concentration affecting on adsorption process in continuous set-up. After that, monolithic cryogels were used for IgG adsorption by varying pH, IgG concentration, flowrate, and temperature in appropriate ranges. Maximum IgG adsorption capacities were determined as 32.4 mg/g and 49.0 mg/g for directly coordinated cryogel (MIP_Direct) and Cu(II) assisted cryogel (MIP_{Cu(II) assisted}), respectively. Non-imprinted monolithic cryogels were also prepared for control purposes. In addition to F_ab fragments and IgG molecules, albumin and F_c fragment of IgG molecules were used as competitor biomolecules in order to investigate the selectivity gained by imprinting process. Relative selectivity constants were calculated as 1.47, 2.64 and 3.89 for MIP_Direct and 2.90, 8.98, and 11.51 for MIP_{Cu(II) assisted} for F_ab/IgG, F_ab/F_c, and F_ab/albumin as biomolecule pairs, respectively. The desorption efficiency and reusability of MIP_{Cu(II) assisted} cryogel were better than that of MIP_Direct. The results reported here showed that the metal ion assistance improved the selectivity features of the imprinted cryogels and allowed to study under milder conditions with enhanced adsorptive properties.