Analysis and characterization of traveling-wave electrode in electroabsorption modulator for radio-on-fiber application

Comparing with a lumped electroabsorption modulator (EAM), we show the merits of a long EAM with traveling-wave electrode with high radio-frequency (RF) gain that could be used in high-frequency analog application. By terminating the RF output port with the characteristic impedance of 30 /spl Omega/, the device exhibited a large enhancement of 6 dB above 10 GHz in the electrical-to-optical response and a wide fractional bandwidth as estimated from simulation. In addition, an input impedance matching circuit of stub embedded on the device chip was found to be very effective for improving RF characteristics in the narrow band of frequency.     

Gigacycle fatigue behavior by ultrasonic nanocrystalline surface modification

Nanocrystalline surface layer up to 84 microm in thick is produced on a specimen made of Al6061-T6 alloy by means of surface treatment called ultrasonic nanocrystalline surface modification (UNSM) technique. The refined grain size is produced in the top-layer and it is increased with increasing depth from the top surface. Vickers microhardness measurement for each nanocrystalline surface layer is performed and measurement results showed that the microhardness is increased from 116 HV up to 150 HV, respectively. In this study, fatigue behavior of Al6061-T6 alloy was studied up to 10(7)-10(9) cycles by using a newly developed ultrasonic fatigue testing (UFT) rig. The fatigue results of the UNSM-treated Al6061-T6 alloy specimens were compared with those of the untreated specimens. The microstructure of the untreated and UNSM-treated specimens was characterized by means of scanning electron microscopey (SEM) and transmission electron microscopey (TEM).     

The effect of ultrasonic nanocrystalline surface modification on the high-frequency fretting wear behavior of AISI304 steel

The fact that one of fundamental characteristics of fretting is the very small sliding amplitude dictates the unique feature of wear mechanism. Ultrasonic Nanocrystalline Surface Modification (UNSM) technology was applied in order to investigate its effect on the high-frequency fretting wear behavior of AISI304 steel. Its influence on the fretting wear is also reported in this paper with these treated and untreated samples. UNSM delivers force onto the workpiece surface 20,000 times per second with 1,000 to 4,000 contact counts per square millimeter. UNSM creates homogenous nanocrystalline structures as well on the surface. UNSM process is expected to eliminate or significantly retard the formation of fretting wear. Nanocrystalline structure generation after UNSM has been reported to produce its unique structure and to offer a variety of beneficial properties compared to conventionally treated materials. A deformed layer of 220 microm exhibits high dislocation density, where top layer transformed to a nanostructure of the grain size in 23 nm and mechanical twins were observed. Deformation-induced martensite was observed to form at the intersections of mechanical twins, whose volume fraction has increased up to 38.4% and wear loss rate at 800,000 cycles has decreased by 40%. In this paper, experimental results are discussed to elucidate potential mechanism of high-frequency fretting wear.     

Influence of peening on the corrosion properties of AISI 304 stainless steel

The effects of peening treatment on the microstructure and corrosion behavior of AISI 304SS were investigated. Shot and ultrasonic peening were performed on the austenitic stainless steel, and peened specimens were compared in terms of microstructure, surface roughness and corrosion resistance. Nano-sized grains, multi-directional mechanical twins and strain-induced martensite were formed on the surfaces, and the volume fraction of strain-induced martensite in the ultrasonically peened specimen was higher than that of the shot-peened specimen. The ultrasonically peened specimen which had smoother surface and contained more strain-induced martensite showed superior general and localized corrosion resistance to the as-received and shot-peened specimens.     

Nano structured surface modification of tool steel and its beneficial effects in mechanical properties

The industrial beneficial effects of nano-structured surface modification of tool steel (SKD 61) have been studying. Ultrasonic cold forging technology (UCFT) is one of severe plastic deformations for the improvement of mechanical properties by making nano-structure on surface. The basic mechanism of UCFT and experimental device for treatment of trimmer knives (SKD 61) are presented. Test results of UCFT treated knives in cold steel milling line and analysis why the improved service life is achieved are explained.     

Optical coupling analysis of dual-waveguide structure for monolithic integration of photonic devices

We proposed the dual-waveguide structure (DWS) with spot size converters and demonstrated the monolithic integration of both photodetector (PD) and electroabsorption modulator (EAM) based on the DWS. The coupling loss between the device facet and a lensed fiber was as small as 2.13 dB. The responsivity of PD and the extinction ratio of EAM were 0.58 A/W and 20 dB at -4 V/sub dc/, respectively. From the optical coupling analysis, it was proved that the dual-waveguide scheme provided one of the best solutions for the monolithic integration of optoelectronic devices.     

Effects of trans-polyoctylene rubber (TOR) on the properties of NR/EPDM blends

trans-Polyoctylene rubber (TOR) was melt blended with an incompatible NR/EPDM (70/30) blend. Mixing torque and temperature were reduced as TOR was added to NR/EPDM blend. The curing characteristics of the blend were affected as TOR participated in vulcanization and became a part of network. A scanning electron micrograph demonstrated that addition of TOR improved the compatibility of the blend and thereby led to a finer phase morphology. The ozone resistance of the blends was determined in terms of a critical stress–strain parameter. The critical stored energy density for ozone cracking was significantly enhanced for the TOR containing rubber blend. It was believed that the improvement in ozone resistance arised from finely dispersed ozone-resistant EPDM particles in the blend. TOR caused an improvement in dynamic properties and an increase in tensile modulus, but a decrease in tensile stress and elongation at break of the rubber blend. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 749–756, 1999     

Effects of Ultrasonic Nanocrystal Surface Modification (UNSM) on Residual Stress State and Fatigue Strength of AISI 304

The effects of a new mechanical surface treatment method, called ultrasonic nanocrystal surface modification (UNSM), on near-surface microstructures and residual stress states as well as on the fatigue behavior of an austenitic steel AISI 304 are investigated and discussed. The results are compared with consequences of other mechanical surface treatment methods such as deep rolling or shot peening.     

Autonomous calibration method of the zero-difference without using a standard gauge for a straightness-measuring machine

An autonomous method to calibrate the zero-difference for the three-point method of measuring surface straightness is proposed. A simple cone-disc, which can be made by a CNC turning machine, is used for the calibration. The calibration method is comprised of two steps. In the first step, the cone-disc rotates around and parallel to three displacement sensors built-in to a holder. In the second step, the geometrical parameters between the sensors and the cone-disc are simultaneously acquired during each predetermined movement of the sensors, and the zero-differences are computed by the proposed algorithm within a few revolutions.The conceptual design and the algorithm to realize the proposed method are explained with theoretical analyses and numerical simulations. The results of this study are as follows:

(1)

The repeatable accuracy of the zero-difference determination using the proposed method is at the same level of quality as that of the reverse method using the three-point method.

(2)

When the zero-difference is calibrated using a cone-disc gauge of 200 mm radius and 10 μm peak height, which can be manufactured by a CNC turning machine, the shape error of the object's surface (which is analyzed for its systematic error component and its repeatability error component) becomes less than 0.5 and 2 μm at measured lengths of 100 and 200 mm, respectively.

     

Effect of small scale notches on the very high cycle fatigue of AISI 310 stainless steel

Fatigue behaviour of AISI 310 stainless steel has been investigated up to very high cycles. The fatigue crack initiation sites were found at the surface of the material. Persistent slip bands developed at the surface of the specimens led to the crack initiation. At lower stress levels, shallow persistent slip bands were found at the surface of the specimens, and the fatigue limit was obtained. Notched specimens showed lower fatigue lives. Notched specimens with higher stress concentration factor (K_t) showed higher fatigue strength reduction factor (K_f). It was found that shallow notches of depth ~100 µm may reduce the fatigue life substantially.