Plasma Discharge Initiation of Explosives in Rock Blasting Application： A Case Study

A plasma discharge initiation system for the explosive volumetric combustion charge was designed, investigated and developed for practical application. Laboratory scale experiments were carried out before conducting the large scale field tests. The resultant explosions gave rise to less noise, insignificant seismic vibrations and good specific explosive consumption for rock blasting. Importantly, the technique was found to be safe and environmentally friendly.     

Simulation-based workforce assignment in a multi-organizational social network for alliance-based software development

The development of alliance-based software requires the collaboration of many stakeholders. These different stakeholders across multiple organizations form a complex social network. The goal of this paper is to develop a novel modeling framework, which will help task managers devise optimal workforce assignments considering both short-term and long-term aspects of the software development process. The proposed framework is composed of an assignment module and a prediction module. For a given task, the assignment module first selects a candidate workforce mix. Based on the candidate workforce mix, the prediction module then predicts the short-term performance (productivity) as well as the long-term performance (workforce training and robustness of the organization) of the organization. Then, the assignment module selects another candidate mix, and this iteration continues until an optimal workforce mix is found. The prediction module and the assignment module are based on an agent-based simulation method and a multi-objective optimization model, respectively. The proposed modeling framework is illustrated with a software enhancement request process in Kuali, an alliance-based open source software development project involving 12 organizations. The constructed framework is executed with varying parameters to demonstrate its use and benefit in the software enhancement process.     

Hybrid simulation and optimization-based design and operation of integrated photovoltaic generation,storage units,and grid

Unlike fossil-fueled generation, solar energy resources are geographically distributed and highly intermittent, which makes their direct control extremely difficult and requires storage units as an additional concern. The goal of this research is to design and develop a flexible tool, which will allow us to obtain (1) an optimal capacity of an integrated photovoltaic (PV) system and storage units and (2) an optimal operational decision policy considering the current and future market prices of the electricity. The proposed tool is based on hybrid (system dynamics model and agent-based model) simulation and meta-heuristic optimization. In particular, this tool has been developed for three different scenarios (involving different geographical scales), where PV-based solar generators, storage units (compressed-air-energy-storage (CAES) and super-capacitors), and grid are used in an integrated manner to supply energy demands. Required data has been gathered from various sources, including NASA and TEP (utility company), US Energy Information Administration, National Renewable Energy Laboratory, commercial PV panel manufacturers, and publicly available reports. The constructed tool has been demonstrated to (1) test impacts of several factors (e.g. demand growth, efficiencies in PV panel and CAES system) on the total cost of the integrated generation and storage system and an optimal mixture of PV generation and storage capacity, and to (2) demonstrate an optimal operational policy.     

Concurrent consideration of evacuation safety and productivity in manufacturing facility planning using multi-paradigm simulations

Manufacturing facilities are expected to maintain a high level of production and at the same time, employ strict safety standards to ensure the safe evacuation of the people in the event of emergencies (fire is considered in this paper). These two goals are often conflicting. This paper presents a methodology to evaluate evacuation safety versus productivity concurrently for various, widely known manufacturing layouts. While the safety performance indicators such as evacuation times are inferred from the crowd (agent based) simulation, the productivity performance indicators (e.g. throughput) are analyzed using the discrete event simulation. To this end, this research focuses on creating innovative techniques for developing accurate crowd simulations, where Belief-Desire-Intention (BDI) agent framework is employed to build each person’s individual actions and the interactions between them. The data model and rule based action algorithms for each agent are reverse-engineered from the human-in-the-loop experiments in the immersive virtual reality environments. Finally, experiments are conducted using the constructed simulations to compare safety and productivity for different layouts. To demonstrate the proposed methodology, an automotive power-train (engine and transmission) manufacturing plant was used. Initial results look quite promising.     

Gas-diffusion layer's structural anisotropy induced localized instability of nafion membrane in polymer electrolyte fuel cell

The design of robust polymer electrolyte fuel cell requires a thorough understanding of the materials' response of the cell components to the operational conditions such as temperature and hydration. As the electrolyte membrane's mechanical properties are temperature, hydration and rate dependent, its response under cyclic loading is of significant importance to predict the damage onset and thus the membrane lifetime. This article reports on the variation in stress levels in the membrane induced due to the gas-diffusion layer's (GDL) anisotropic mechanical properties while accurately capturing the membrane's mechanical response under time dependent hygrothermomechanical conditions. An observation is made on the evolution of negative strain in the membrane under the bipolar plate channel area, which is an indication of membrane thinning, and the magnitude of this strain found to depend upon the GDL's in-plane mechanical properties. In order to come up with a strategy that reduces the magnitude of tensile stresses evolved in the membrane during the hygrothermal unloading and to increase the membrane's lifetime, we numerically show that by employing a fast hygrothermal loading rate and unloading rate strategy, significant reduction (in this study, nearly 100%) in the magnitude of tensile stresses is achievable. The present study assists in understanding the relation between materials compatibility and durability of fuel cell components.     

Influence of the duty cycle on structural and mechanical properties of oxide layers on Al-1050 by a plasma electrolytic oxidation process

Oxide layers were prepared on Al-1050 substrates by an environmentally friendly plasma electrolytic oxidation process using an alkaline solution of Na₂SiO₃ (8 g/L) and NaOH (3 g/L) as the electrolyte. The effects of three different duty cycles (20%, 40%, and 60%) on the structure and hardness of the oxides were investigated. XRD analysis revealed that the oxides were mainly composed of α-Al₂O₃, γ-Al₂O₃, and mullite. The proportion of each phase depended on various electrical parameters, such as the duty cycle and frequency. The morphology, thickness, and the elemental distribution of the oxides were examined by scanning electron microscopy and energy dispersive spectroscopy. The thicknesses of the oxides were found to vary from 20 μm to more than 60 μm for various duty cycles, when identical treatment durations were used. The oxidation treatment also resulted in good adhesion between the oxide layer and the substrate. SEM images indicated that the oxide layers formed at the 60% duty cycle exhibited relatively coarser surfaces with larger pore sizes and sintering particles, and slower growth rates than did those formed at the 20% duty cycle, under identical treatment durations. The oxides prepared at the 20% duty cycle showed smooth surfaces. The oxides layers were found to improve the micro-hardness of Al-1050. In particular, the oxide layers formed at the 40% duty cycle exhibited relatively better micro-hardness owing to their compact microstructures.     

Reduction of acrylamide by taurine in aqueous and potato chip model systems

Acrylamide in foods is mainly produced by Maillard reaction. Taurine can participate in the reaction, which has led us to investigate the possibility of reducing acrylamide formation by use of taurine. In an aqueous system, the lower the pH of the solution the greater the inhibition of acrylamide formation within a pH range of 5.0–8.0 was found, and the inhibition of acrylamide formation by taurine was dose-dependent. In a fried potato chip model, prior to frying at 170 °C for 3 min, the potato slices soaked in 0.l% to 2% taurine solution for 30 min showed significant reductions of acrylamide formation; however, these reductions were not dose-dependent. Also, the soaking treatments for 15–60 min significantly reduced acrylamide formation, but the inhibitory effects were not time-dependent. Thus, taurine, when used in a narrow range of reasonably low levels, is a candidate to inhibit acrylamide formation during frying process.     

Thermal resistance of polyurethane adhesives containing aluminum hydroxide and dealkaline or alkaline lignin

For the sustainability of the polyurethane resin (PUR) industry, petroleum-based materials must be replaced with renewable resource and economic aspects must be considered. Lignin is a renewable, thermostable biomass consisted with a phenolic polymer. As a thermostable bio-filler for PUR adhesives, acidic or basic lignin was blended with an amphiprotic inorganic filler, to reduce the resins and product costs due to cheap, unmodified materials. The thermal resistance of the PUR adhesives was evaluated by measuring adhesion before and after heating and with and without a mechanical effect caused by substrate penetration. The results show that after heating at 200°C, the PURs containing 7.5 or 15 wt% of dealkaline lignin or 7.5 wt% of alkaline lignin decomposed more slowly than the lignin-free PUR. The properties of the PURs were also analyzed using Fourier-transform infrared spectroscopy and differential scanning calorimetry. Additionally, the PURs containing over 30 wt% of dealkaline lignin show potential as environmentally friendly water-blown PUR foams.     

Impact of information sharing in hierarchical decision-making framework in manufacturing supply chains

This paper presents a comprehensive framework for the analysis of the impact of information sharing in hierarchical decision-making in manufacturing supply chains. In this framework, the process plan selection and real-time resource allocation problems are formulated as hierarchical optimization problems, where problems at each level in the hierarchy are solved by separate multi-objective genetic algorithms. The considered multi-objective genetic algorithms generate near optimal solutions for NP-hard problems with less computational complexity. In this work, a four-level hierarchical decision structure is considered, where the decision levels are defined as enterprise level, shop level, cell level, and equipment level. Using this framework, the sources of information affecting the achievement of best possible decisions are then identified at each of these levels, and the extent of their effects from sharing them are analyzed in terms of the axis, degree and the content of information. The generality and validity of the proposed approach have been successfully tested for diverse manufacturing systems generated from a designed experiment.