高温空气发生器检测与控制研究

高温空气发生器是生物质高温空气气化技术研究的实验研究系统的关键部件之一。介绍了高温空气发生器的工作原理与特点，根据其特点和控制要求，提出了参数检测与四通阀切换控制方案，为高温空气发生器正常工作以及进一步的研究提供了可靠的技术保证。     

混联法氧化铝生产中熟料窑节能降耗的研究

通过对熟料窑的热工综合测试，分析了熟料窑的能耗组成和影响能耗的关键因素，总结了技术改造带来的经济效益和生产中存在的问题，提出了进一步挖潜降耗的措施。     

Numerical analysis on thermal regime in double-loop channel inductor

In order to investigate the temperature distribution, a three-dimensional finite element model (FEM) was developed to simulate the temperature regime in the channels of double-loop inductor, and the simulated results were compared with experimental data from low load trials of a 400 kW inductor. The results of numerical simulations, such as the temperature and Joule heating rate, show reasonable correlation with experimental data. The results indicate that Joule heating rate and the temperature reach the maximum at the corners and the minimum at the centre of the cross-section area. The temperature difference between the inlet and outlet is in an inverse proportion to mass transport. Joule heating rate and the temperature are directly proportional to power frequency. It is concluded that mass transport and power frequency play a critical role in determining the temperature regime and Joule heating rate, the relative permeability of the magnetic core shows no significant influence on temperature regime and Joule heating rate, when the relative permeability varies from 5 000 to 10 000.     

Numerical analysis on Joule heating of double-loop channel induction furnaces

In order to investigate Joule heating power, a three-dimensional finite element model (FEM) was developed to predict Joule heating power in the channels of double-loop inductor. The simulated results were compared with experimental data from low load trials for a 400 kW inductor. The results, such as power factor and Joule heating power, show reasonable correlation with experimental data, and Joule heating rate reaches the maximum at the corners and the minimum at the centre of the cross-section area. With increasing relative permeability of iron core, length of coils, current frequency and resistivity of metal melt, the power factor and Joule heating power change. It is concluded that current frequency, the resistivity and length of the coil play a critical role in determining the power factor and Joule heating power, whereas relative permeability of the magnetic core shows no significant influence on them.     

Parameter fitting of constitutive model and FEM analysis of solder joint thermal cycle reliability for lead-free solder Sn-3.5Ag

The experimental tests of tensile for lead-free solder Sn-3.5Ag were performed for the general work temperatures range from 11 to 90 °C and strain rate range from 5×10⁻⁵ to 2×10⁻² s⁻¹, and its stress—strain curves were compared to those of solder Sn-37Pb. The parameters in Anand model for solder Sn-3.5Ag were fitted based on experimental data and nonlinear fitting method, and its validity was checked by means of experimental data. Furthermore, the Anand model was used in the FEM analysis to evaluate solder joint thermal cycle reliability. The results show that solder Sn-3.5Ag has a better creep resistance than solder Sn-37Pb. The maximum stress is located at the upper right corner of the outmost solder joint from the symmetric center, and thermal fatigue life is predicted to be 3.796×10⁴ cycles under the calculated conditions. Foundation item: Project(50376076) supported by the National Natural Science Foundation of China     

冶金炉窑用高强型煤黏结剂优配的实验研究

以湖南金竹山无烟煤为原料，采用正交实验法对冶金炉窑用型煤复合黏结剂各组分的配比及型煤成型的主要工艺参数进行了实验研究．结果表明，镁基黏结剂和成型压力对型煤的抗碎性能影响显著．型煤黏结剂各组分相对于原料煤粉的最优配比为：镁基黏结剂取4％，生物质纤维取1％，固化剂取0．6％，减水剂取0．12％．型煤成型的最佳工艺参数为：成型压力20kN，成型水分17％，烟煤掺量10%，煤料粒度组成：3mm～2mm颗粒为8％，2mm～1mm为12％，1mm～0．5mm为10％，0．5mm以下为70％．评估了该复合型煤黏结剂的成本，分析了其作用机理．     

无铅焊点蠕变电阻测试系统的研制

以Sn-3.5Ag焊料制作的截面积1 mm2的单个焊点试样为测试对象,基于电阻应变与裂纹生长等效模型,利用在线四探针法电阻测量技术,研制了焊点蠕变电阻测试系统.系统由测试仪、测试装置和上位机软件creep组成,实现微电阻、拉力、温度测量和测试数据的实时存储、实时应变曲线的绘制.测试结果表明:系统具有较高的稳定性,电阻测量最大相对误差为0.27%.在20-29MPa应力范围下,Sn-3.5Ag焊点试样的电阻应变-时间测试曲线清晰地展示了剪切蠕变行为的第Ⅱ,Ⅲ阶段,为观测无铅焊点剪切蠕变特性提供了一种高效、简捷的可选手段.     

涡街流量计内壁面压力分布的数值模拟

为了研究涡街流量计内部流场结构,通过GAMBIT软件的非结构化网格技术和FLUENT软件的RNG k-ε模型对涡街流量计的流场进行了三维数值模拟,描绘了涡街产生和脱落过程,着重分析了壁面压力分布随涡街脱落的演变情况.结果表明:涡街流场中靠近旋涡发生体的壁面静压有较明显的波动,在距离旋涡发生体一定范围内,越靠近旋涡发生体,静压幅度越大;而在对称于管道轴线的位置,壁面静压幅度相等,相位相反.该研究为优化涡街流量计的结构设计和测量性能提供了有益的参考.     

Numerical simulation of flow field and optimization of structure parameters of seed precipitation tank for production of alumina

In order to overcome the defects of air-agitated seed precipitation, such as scaring, liquid shortcircuiting, the three-dimension flow fields with different structure are numerically simulated by computational fluid dynamics software. Euler/Euler approach was used to study the effects of structure on the flow field in the tank. Multi-fluid model, body-fitted coordinates and multi-block gird were adopted in the simulation. The simulating results are well consonant with the practical situations. The flow field is improved obviously when the flow velocity increases from 0.089 m/s to 0.192-0.300 m/s at the bottom of the optimized tank and therefore the scaring is reduced greatly in the industrial production. With a gathering sill, the problem of short-circuiting, which always appeares in the upper of the tank, can be solved very well.