High-rate sulphidogenic fluidised-bed treatment of metal-containing wastewater at high temperature.

The applicability of fluidised-bed reactor (FBR) based sulphate reducing bioprocess was investigated for the treatment of iron containing (40-90 mg/L) acidic wastewater at 65 degrees C. The FBR was inoculated with sulphate-reducing bacteria (SRB) originally enriched from a hot mining environment. Ethanol or acetate was supplemented as carbon and electron source for the SRB. A rapid startup with 99.9, 46 and 29% ethanol, sulphate and acetate removals, in respective order, was observed even after 6 days. Iron was almost completely removed with a rate of 90 mg/L.d. The feed pH was decreased gradually from its initial value of 6 to around 3.7 during 100 days of operation. The wastewater pH of 4.3-4.4 was neutralised by the alkalinity produced in acetate oxidation and the average effluent pH was 7.8 +/- 0.8. Although ethanol removal was complete, acetate accumulated. Later the FBR was fed with acetate only. Although acetate was present in the reactor for 295 days, its oxidation rates did not improve, which may be due to low growth rate and poor attachment ability of acetate oxidising SRB. Hence, the oxidation of acetate is the rate limiting step in the sulphidogenic ethanol oxidation by the thermophilic SRB.     

Potential of microbial growth control in water hydraulic systems by UV‐irradiation and filtration

Water hydraulic systems use water as a pressure medium and, thus, do not pose such adverse environmental impacts as oil hydraulics. Microbial deterioration of the pressure medium and biofouling of the surfaces restrict the applicability of the water‐based technology. The potential of microbial growth control by UV‐irradiation and filtration was studied in a pilot‐scale water hydraulic system. The UV‐irradiation (25 m Ws cm^?2) of the pressure medium reduced the total viable counts of bacteria by 1–2 log₁₀ cfu cm^?3, whereas the total microbial cell numbers and the numbers of surface‐attached microorganisms remained unaffected. Prefiltration (1.2 µm, absolute) of the pressure medium decreased the total microbial cell number in the water phase and retarded the attachment of bacteria. The filtration during the operation (2 µm, absolute) decreased the total numbers of microbial cells and the total viable counts in the pressure medium, and microbial attachment on the surfaces. Microbial attachment was not prevented by filtration. The microbial water quality obtained by pre‐ and on‐line filtration of the pressure medium was sufficient to ensure the long‐term operation of the water hydraulic system assuming that clean work practices are complied with in assembly and during the operation. © 2002 Society of Chemical Industry     

Seasonal and diurnal variations of temperature, pH and dissolved oxygen in advanced integrated wastewater pond system treating tannery effluent

Seasonal and diurnal fluctuations of pH, dissolved oxygen (DO) and temperature were investigated in a pilot-scale advanced integrated wastewater pond system (AIWPS) treating tannery effluent. The AIWPS was comprised of advanced facultative pond (AFP), secondary facultative pond (SFP) and maturation pond (MP) all arranged in series. The variations of pH, DO and temperature in the SFP and MP followed the diurnal cycle of sunlight intensity. Algal photosynthesis being dependent on sunlight radiation, its activity reached climax at early afternoons with DO saturation in the SFP and MP in excess of over 300% and pH in the range of 8.6-9.4. The SFP and MP were thermally stratified with gradients of 3-5 degrees C/m, especially, during the time of peak photosynthesis. The thermal gradient in the AFP was moderated by convective internal currents set in motion as a result of water temperature differences between the influent wastewater and contents of the reactor. In conclusion, the AFP possessed remarkable ability to attenuate process variability with better removal efficiencies than SFP and MP. Hence its use as a lead treatment unit, in a train of ponds treating tannery wastewaters, should always be considered.     

In situ polychlorophenol bioremediation potential of the indigenous bacterial community of boreal groundwater

The composition and chlorophenol-degrading potential of groundwater bacterial community in a permanently cold, oxygen-deficient chlorophenol contaminated aquifer at K?rk?l?, Finland was studied with the aim of evaluating in situ bioremediation potential. The groundwater contained from 10(4) to 10(7) microscopically counted cells/ml and up to 10(5) CFU/ml heterotrophic bacteria cultivable at 8 and 20 degrees C. Of the 102 pure cultures, of which 86% Gram-negative, from the plume area (10,000 microg of chlorophenols/l), 57% degraded 2, 3, 4, 6-tetrachlorophenol (TeCP), the main component of the wood preservative which was the source of contamination: 17% also degraded pentachlorophenol (PCP). The degraders were scattered among 16 different clusters of Gram-negatives mainly proteobacteria and members of Cytophaga/Flexibacter/Bacteroides phylum judged by the composition of whole-cell fatty acids. Only one Gram-positive degrading cluster was found containing seven actinobacteria closest to Nocardioides. Of the 88 pure cultures isolated from outside the plume (< 10 microg of chlorophenols/l) 67% were Gram-negative. Seven percent of the isolates degraded 2, 3. 4, 6-TeCP and/or PCP. Five of the Gram-positive isolates from outside the plume were Mycobacterium/Rhodococcus-related actinobacteria and O-methylated 2, 3, 4, 6-TeCP and PCP. The results show that chlorophenol degrading bacterial flora had been enriched as a result of contamination of the aquifer. This suggests significant in situ bioremediation potential of the site.     

Sulfidogenic fluidized-bed treatment of metal-containing wastewater at 8 and 65 degrees C temperatures is limited by acetate oxidation

Acetate utilization in sulfidogenic fluidized-bed reactors (FBRs) was investigated for the treatment of iron containing wastewater at low (8 degrees C) and high (65 degrees C) temperatures. The FBRs operated at low and high temperatures were inoculated with cultures of sulfate-reducing bacteria (SRB) originally enriched from arctic and hot mining environments, respectively. Acetate was not utilized as a carbon and electron source for SRB at 8 degrees C. With ethanol, hydrogen sulfide was produced from ethanol to acetate oxidation, which precipitated the iron. Then, several attempts were made to obtain acetate oxidation at 8 degrees C. Inoculation of two different low temperature enrichments and operating the FBR for a long period of time (321 days) did not result in enrichment of acetate oxidizing SRB. Due to the absence of acetate oxidation at 8 degrees C, external alkalinity addition was required to keep the pH neutral. At 65 degrees C, average acetate and sulfate removals were 52+/-12% and 24+/-8% at 670 mg/Ld acetate and 1500 mg/Ld sulfate loadings, respectively. The produced alkalinity from acetate oxidation increased the pH from 6.4 to around 7.5 and electron flow to sulfate reduction averaged 65%. Denaturing gradient gel electrophoresis (DGGE) analysis of 16S rRNA genes showed quite stable SRB community at 8 degrees C, whereas, at 65 degrees C SRB community was dynamic. In the FBRs, Desulfomicrobium apsheronum and Desulfosporosinus sp. at 8 degrees C and Desulfotomaculum sp. at 65 degrees C were detected.     

Thermophilic hydrogen production from cellulose with rumen fluid enrichment cultures: Effects of different heat treatments

Elevated temperatures (52, 60 and 65 °C) were used to enrich hydrogen producers on cellulose from cow rumen fluid. Methanogens were inhibited with two different heat treatments. Hydrogen production was considerable at 60 °C with the highest H₂ yield of 0.44 mol-H₂ mol-hexose⁻¹ (1.93 mol-H₂ mol-hexose-degraded⁻¹) as obtained without heat treatment and with acetate and ethanol as the main fermentation products. H₂ production rates and yields were controlled by cellulose degradation that was at the highest 21%. The optimum temperature and pH for H₂ production of the rumen fluid enrichment culture were 62 °C and 7.3, respectively. The enrichments at 52 and 60 °C contained mainly bacteria from Clostridia family. At 52 °C, the bacterial diversity was larger and was not affected by heat treatments. Bacterial diversity at 60 °C remained similar between heat treatments, but decreased during enrichment. At 60 °C, the dominant microorganism was Clostridium stercorarium subsp. leptospartum.     

Tailor made OSB for special application

The purpose of this study was to develop speciality oriented strand board (OSB) with high stiffness for use in products such as engineered wood flooring (EWF). Three-layer oriented strand boards were manufactured from two feedstocks of strands: a mixture of 90% aspen (Populus tremuloides) and 10% of paper birch (Betula papyrifera), and 100% of small diameter ponderosa pine logs (Pinus ponderosa). The OSB panels were manufactured under a factorial design of three resin contents, two density profiles, and three weight ratios for the face and core layers. Tests to determine density, bending modulus of elasticity (MOE), internal bond (IB) and thickness swelling (TS) were performed according to ASTM standard D 1037-06a. The results showed that the higher values of bending MOE for panels made from aspen/birch mixture and ponderosa pine, 8190 and 9050?MPa, respectively, were obtained for the same combination of factors. Such high bending MOE values are very close to Baltic birch (Betula pendula) plywood, a product known for its high stiffness. The effect of resin content on IB is more pronounced for panels made from ponderosa pine than panels made from the aspen/birch mixture. Thickness swelling of panels made from ponderosa pine strands is higher than thickness swelling of panels made from a mixture of aspen and birch strands. The results indicate the potential to tailor an OSB for a specific application such as EWF.     

Optimization of metal sulphide precipitation in fluidized-bed treatment of acidic wastewater

Sulphate-reducing biofilm and suspension processes were studied for treatment of synthetic wastewater containing sulphate, zinc and iron. With lactate supplemented wastewater with 170-230mg/l Zn and 58mg/l Fe, the following precipitation rates were obtained: 250 and 350mg/l d for Zn in fluidized-bed (FBR) and upflow anaerobic sludge blanket reactors, respectively, and 80mg/l d for Fe in both reactors with hydraulic retention time of 16h. The effluent Zn and Fe concentrations remained at less than 0.1 mg/l. The alkalinity produced in lactate oxidation increased the initial pH of 2.5-3, resulting in effluent pH of 7.5-8.5. The highest sulphate reduction rate was over 2000 mg/l d. In terms of sulphate reduction, hydrogen sulphide production and effluent alkalinity, the start-up of the FBR with the 10% fluidization rate was superior to the FBRs with 20-30% fluidization rates. With increased loading rates, high recycling rate became an advantage. After process failure caused by intentional overloading, the sulphate reduction partially recovered within 2 weeks. Metal precipitates in the reactors were predominantly FeS2, ZnS and FeS. The metal mass balance was as follows: 73-86% of Zn and Fe accumulated into the reactors and water level adjustors, 14-23% of the metals were washed out as precipitates and 0.05-0.15% remained as soluble metals. Biomass yield in the sulphate-reducing processes was 0.039-0.054g dry biomass (VS or VSS) per g of lactate oxidized or 0.035-0.074g dry biomass per g of sulphate reduced. The results of this work demonstrate that the lactate supplemented sulphate-reducing processes precipitated the metals as sulphides and neutralized the acidity of the synthetic wastewater.     

Enhancement of anaerobic hydrogen production by iron and nickel

The effects of iron and nickel on hydrogen (H₂) production were investigated in a glucose-fed anaerobic Continuous Flow Stirred Tank Reactor (ACSTR). Both iron and nickel improved the reactor performance and H₂ production was enhanced by 71% with the sole iron or nickel supplementation. In all cases, H₂ production yield was increased by lowering both ethanol and total metabolites production and increasing butyrate production. Furthermore, iron and nickel slightly increased biomass production while glucose degradation decreased with the supplementation of nickel. Dynamic changes in bacterial composition as analyzed by 16S rRNA gene-targeted denaturing gradient gel electrophoresis (DGGE) revealed that hydrogen was produced mainly by Clostridium butyricum strains and that nickel addition decreased the microbial diversity.