Formulation of a ceramic ink for a wide-array drop-on-demand ink-jet printer

This paper describes the methodology for simulating a reprographic ink with a ceramic ink based on a commercially available zirconia powder for direct ceramic ink-jet printing. Of over-riding importance was matching viscosity and this was tested systematically by using a mineral oil–hexane binary system. Of secondary importance was adjustment of the pressure defect behind the nozzle to compensate for small differences in surface tension. The inks tested in the wide array print-head were based on low electrical conductivity liquids to avoid damage to the electroding system. The organic binder for the zirconia ink was paraffin wax and the dispersant was a hydroxystearic acid based polyester.     

Development of temperature-heating rate diagrams for the pyrolytic removal of binder used for powder injection moulding

A polypropylene-based binder system was used to injection mould test bars containing 65 vol% aluminium powder. Specimens, 3 and 6 mm thick, made from these bars were used for pyrolytic binder removal experiments in static air and nitrogen. The development of a carefully defined experimental procedure for the determination of the heating rate at which binder removal can be carried out at a given temperature without the creation of macro defects is fully described. The use of isothermal heat treatments during pyrolysis are also considered and results are presented as temperature-heating rate diagrams for each atmosphere and thickness investigated. These diagrams show a lower and an upper boundary. Defect formation occurs if the temperature-heating rate relationship lies between the boundaries. Near optimum binder removal schedules deduced from each diagram have been experimentally verified.     

Synthesis of silicon oxynitride from a polymeric precursor

Proton nuclear magnetic resonance (¹H NMR) spectroscopy, Fourier transform infrared (FT-IR) spectroscopy and gas chromatography (GC) have been used to study the products of ammonolysis of dichloromethylsilane in diethyl ether at 0 °C. Results indicate that the major products are trimethylcyclotrisilazane and tetramethylcyclotetrasilazane. Hydrolysis of the cyclosilazanes has also been qualitatively investigated. A simple and useful method for the identification of cyclosilazanes has been developed using the ¹H NMR technique.     

Performance of a Yeast-mediated Biological Fuel Cell

Saccharomyces cerevisiae present in common Baker’s yeast was used in a microbial fuel cell in which glucose was the carbon source. Methylene blue was used as the electronophore in the anode compartment, while potassium ferricyanide and methylene blue were tested as electron acceptors in the cathode compartment. Microbes in a mediator-free environment were used as the control. The experiment was performed in both open and closed circuit configurations under different loads ranging from 100 kΩ to 400Ω. The eukaryotic S. cerevisiae-based fuel cell showed improved performance when methylene blue and ferricyanide were used as electron mediators, rendering a maximum power generation of 146.71±7.7 mW/m³. The fuel cell generated a maximum open circuit voltage of 383.6±1.5 mV and recorded a maximum efficiency of 28±1.8 % under 100 kΩ of external load.     

Rheology of Zirconia Suspensions in a Nonpolar Organic Medium

Three dispersants (stearic acid, oleic acid, and poly(12-hydroxystearic acid)) are compared for their ability to produce low-viscosity suspensions of zirconia in kerosene. Rheological measurements and sediment packing density measurements show that poly(12-hydroxystearic acid) is a better dispersant than stearic acid or oleic acid; this is explained in terms of the longer tail of the poly(12-hydroxystearic acid) surfactant molecule. The amount of dispersant can be optimized to reduce viscosity and yield point of the suspension, and to eliminate thixotropic hysteresis. The use of a dispersion medium of lower viscosity than the dispersant makes it easy to detect when complete monolayer coverage has been achieved. The loss of pseudoplasticity, brought about by a higher degree of deflocculation, can be recovered by increasing the volume fraction of solids of a suspension and this is beneficial in the plastic forming of ceramics. Rheological measurements showed that these suspensions reach a "critical state" above a critical shear stress (τ_c). This critical state is described by several parameters, i.e., the Bingham yield stress (τ_b), the plastic viscosity (ν_Pl), and the critical shear rate (γ_c), which are dependent on the volume fraction of solids.     

Direct Ink-Jet Printing of Vertical Walls

Direct jet printing can assemble ceramic powder into a three dimensional shape by firing droplets of ink through a nozzle to build a multiple layered structure. As with stereolithography and selective laser sintering, the surface texture is expected to witness the layered assembly. The ability to create vertical walls by direct ink-jet printing was explored using a test piece based on a maze. The structure and topography are discussed in terms of droplet spreading and drying.     

Modelling the removal of organic vehicle from ceramic or metal mouldings: The effect of gas permeation on the incidence of defects

A shrinking undegraded core and a porous outer layer result, if the organic vehicle used for shaping ceramic or metal powder mouldings recedes in the interparticle space of the moulded body during pyrolysis. In the present work, a numerical model has been used which simulates the undegraded shrinking core situation and quantifies degradation of the organic vehicle and the diffusion of the resulting products in solution in the organic phase during pyrolysis of a ceramic moulding. This model is extended to include gaseous mass transport in the porous outer layer for a moulding in the shape of an infinite cylinder. The effect of resistance to gaseous mass transport in the porous outer region on defects originating in inner regions was estimated. It is shown that the greatest obstruction to mass transport is diffusion of degradation products in solution in the organic phase. However, the permeability coefficient for gas transport in the outer region begins to affect the critical heating rate required for avoidance of defects only when it is less than 10^–15m².Nomenclature C Concentration,C=C (r, t), based on the total volume of ceramic suspension - d Effective molecular diameter of alphamethylstyrene - D Diffusion coefficient,D=D (C, T) - e Porosity of powder - E Activation energy for thermal degradation - h Remaining weight fraction of polymer - H_vap Enthalphy of vaporization - i Node number - I Pre-exponential constant in Equation 13 - j Time step - K _p Permeability coefficient - K ₀ Specific rate constant - m Mass of monomer displaced - M Mass of one alphamethylstyrene molecule - P Monomer vapour pressure - P _s Monomer vapour pressure at outer surface of the cylinder - P ₁ ⁰ Vapour pressure of monomer over its pure liquid - Q Rate of production of monomer, based on the total volume of ceramic suspension - r Radius of the cylinder - r _j Distance from central axis to the inner surface of the porous layer at time stepj - r ₀ Initial radius of the cylinder - R Universal gas constant - S ₀ Specific surface area of powder per unit solid volume - t Time - T Absolute temperature - T _c Temperature at maximum vapour pressure of monomer and atZ _c - V Volume of monomer - V _c Ceramic volume fraction - V _p Polymer volume fraction - w Mass of monomer stored in the porous annulus - Z Heating rate - Z _c Critical heating rate - ₁ Volume fraction of monomer in the polymer-monomer solution - Viscosity of the monomer vapour - _p Density of the polymer - Polymer-monomer interaction constant     

Effect of operating conditions and liquid physical properties on the size of monodisperse microbubbles produced in a capillary embedded T-junction device

The aim of this study was to investigate the effect of operating parameters such as liquid flow rate, gas inlet pressure, and capillary diameter as well as the influence of the physical properties of the liquid, in particular viscosity, on the generation of monodisperse microbubbles in a circular cross section T-junction device. Aqueous glycerol solutions with viscosities ranging from 1- to 100 mPa s were used in the experiments. The bubble diameter generated was studied for systematically varied combinations of gas inlet pressure, liquid flow rate, and liquid viscosity with a fixed capillary inner diameter of 150 μm for the liquid and gas inlet channels as well as the outlet channel. In addition, the effect of channel geometry on bubble size was studied using capillaries with inner diameters of first 100 and then 200 μm. In all the experiments the distance between the coaxial capillaries at the junction was set to be 200 μm. All the microbubbles produced in this study were highly monodisperse (polydispersity index <1 %) and it was found, as expected, that bubble formation and size were influenced by the ratio of liquid to gas flow rate, capillary size, and liquid viscosity. The experimental data were then compared with empirical scaling laws derived for rectangular cross-section junctions. In contrast with these previous studies, which have found bubble size to be dependent on either the flow rate ratio (the squeezing regime) or capillary number (the dripping regime), in this experimental study bubble size was found to depend on both capillary number and flow ratio.     

Reaction Kinetics and Coking Behavior for Furan Deoxygenation via Catalytic Pyrolysis Using Methane

The effective deoxygenation of oxygenates remains a major challenge that needs to be overcome for industrial‐scale conversion of biomass to fuels. Present technology uses expensive gaseous hydrogen for deoxygenation. This work looks at the possibility of using methane or natural gas as an alternative for the deoxygenation process. Catalytic pyrolysis studies were carried out using furan as the model oxygenate in the presence of methane in a fixed‐bed reactor over 5 % Ni/HZSM‐5 as catalyst. The effects of temperature and space velocity on the catalyst activity, reaction kinetics, and deactivation behavior were studied. It was found that the deoxygenation of furan was first and second order with respect to furan and methane concentration, respectively. Deactivation studies suggested that catalyst deactivation takes place through poisoning, fouling, and sintering.     

Making Nonwoven Fibrous Poly(ε‐caprolactone) Constructs for Antimicrobial and Tissue Engineering Applications by Pressurized Melt Gyration

A pressurized melt gyration process has been used for the first time to generate poly(ε‐caprolactone) (PCL) fibers. Gyration speed, working pressure, and melt temperature are varied and these parameters influence the fiber diameter and the temperature enabled changing the surface morphology of the fibers. Two types of nonwoven PCL fiber constructs are prepared. First, Ag‐doped PCL is studied for antibacterial activity using Gram‐negative Escherichia coli and Pseudomonas aeruginosa microorganisms. The melt temperature used to make these constructs significantly influences antibacterial activity. Neat PCL nonwoven scaffolds are also prepared and their potential for application in muscular tissue engineering is studied with myoblast cells. Results show significant cell attachment, growth, and proliferation of cells on the scaffolds.