Improved mechanical properties of NR/EPDM blends by controlling the migration of curative and filler via reactive processing technique

Simple blending of natural rubber/ethylene–propylene–diene rubber (NR/EPDM) generally results in inferior mechanical properties because of curative migration and their differences for filler affinity. In this work, the 70/30 and 50/50 NR/EPDM blends prepared by reactive processing techniques were investigated and compared with the simple, nonreactive blends. The reactive blend compounds were prepared by preheating EPDM, containing all curatives to a predetermined time related to their scorch time prior to blending with NR. For the 70/30 gum blends, four types of accelerators were studied: 2,2‐mercaptobenzothiazole (MBT), 2,2‐dithiobis‐ (benzothiazole) (MBTS), N‐cyclohexyl‐2‐benzothiazolesulfenamide (CBS), and N‐tert‐butyl‐2‐benzothiazolesulfenamide (TBBS). When compared with the simple blends, the reactive blends cured with CBS and MBTS showed a clearly improved tensile strength whereas the increase of tensile strength in the blends cured with TBBS and MBT was marginal. However, a dramatic improvement of ultimate tensile properties in the reactive 50/50 NR/EPDM blends cured with TBBS was observed when compared with the simple blend. For the N‐550‐filled blends at the blend ratios of 70/30 and 50/50, the reactive‐filled blends prepared under the optimized preheating times demonstrated superior tensile strength and elongation at break over the simple blends. The improved crosslink and/or filler distribution between the two rubber phases in the reactive blends accounts for such improvement in their mechanical properties. This is shown in the scanning electron micrographs of the tensile fractured surfaces of the reactive blends, which indicate a more homogeneous blend. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Blending of NR/BR/EPDM by reactive processing for tire sidewall applications. I. Preparation,cure characteristics and mechanical properties

EPDM incorporated into blends of natural rubber/butadiene rubber (NR/BR) improves ozone resistance. In this work, the inferior mechanical properties of NR/BR/EPDM blends generally obtained by conventional straight mixing are overcome by utilizing a reactive processing technique. The entire amount of curatives, based on a commonly employed accelerator N‐cyclohexyl‐2‐benzothiazole sulfenamide (CBS) and sulfur, is first added into the EPDM phase. After a thermal pretreatment step tuned to the scorch time of the EPDM phase, the modified EPDM is mixed with premasticated NR/BR. The reactive blend vulcanizates show a significant improvement in tensile properties: tensile strength and elongation at break, as compared to those prepared by straight mixing, in both gum and carbon black‐filled blends. The increase of tensile properties in gum and filled reactive blend vulcanizates does suggest that the reactive processing technique leads to more homogeneous blends due to, either a better crosslink distribution, or more homogeneous filler distribution, or both. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103:2538–2546, 2007     

Performance of pineapple leaf fiber–natural rubber composites: The effect of fiber surface treatments

Composites of natural rubber (NR) and short pineapple leaf fiber (PALF) were prepared on a laboratory two‐roll mill. The influences of untreated fiber content and orientation on the processing and mechanical properties of the composites were investigated. The dependence of extent of orientation on fiber concentration was also established. Sodium hydroxide (NaOH) solutions (1, 3, 5, and 7% w/v) and benzoyl peroxide (BPO) (1, 3, and 5 wt % of fiber) were used to treat the surfaces of PALFs. FTIR and scanning electron microscope (SEM) observations were made of the treatments in terms of chemical composition and surface structure. The tensile strength and elongation at break of the composites were later studied. The fiber–matrix adhesion was also investigated using SEM technique. It was found that all surface modifications enhanced adhesion and tensile properties. The treatments with 5% NaOH and 1% BPO provided the best improvement of composite strength (28 and 57% respectively) when compared with that of untreated fiber. The PALF‐NR composites also exhibited better resistance to aging than its gum vulcanizate, especially when combined with the treated fibers. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1974–1984, 2006     

Blending of NR/BR/EPDM by reactive processing for tire sidewall applications. II. Characterization

Cure incompatibility in NR/BR/EPDM blends is a crucial problem, affecting blend properties. In a previous study, it was demonstrated that the mechanical properties of such blends can be significantly improved by utilizing a reactive processing technique, in which a pretreated EPDM is first prepared by incorporating all compounding ingredients in the EPDM and subsequent preheating, prior to crossblending with premasticated NR/BR. In the present article, the pretreated EPDM‐moieties are prepared using two different accelerators, N‐cyclohexyl‐2‐benzothiazole sulfenamide (CBS) and 6‐nitro MBTS. The latter was synthesized and applied for the purpose of IR characterization. The infrared (IR) spectra of the pretreated, extracted EPDM demonstrate absorption peaks associated with the IR absorption of the functional groups in the accelerator fragments, attached to the EPDM. NR/BR/EPDM (35/35/30) ternary blends are prepared by reactive mixing of the pretreated EPDM with CBS fragments attached with premasticated NR/BR on a two‐roll mill. Their blend morphological features are studied using the atomic force microscopy (AFM) and transmission electron microscopy (TEM) microscopic techniques, in comparison with those of blends prepared by a conventional straight mixing method. Both the tapping mode AFM phase images and TEM micrographs clearly show that reactive mixing leads to more homogeneous blends. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103:2547–2554, 2007     

Effects of different cooking methods on chemical compositions,in vitro starch digestibility and antioxidant activity of taro (Colocasia esculenta) corms

The impacts of different cooking methods (boiling, steaming, baking, microwaving and frying) on chemical compositions, starch digestibility and antioxidant activity of taro corms were investigated. Compared with raw taro, boiling and frying reduced crude protein and ash contents. Frying significantly increased crude fat and fibre contents but decreased carbohydrate content. All cooking methods reduced oxalate content, especially frying. Among the cooked products, the boiled taro had the highest rapidly digestible starch (RDS) but the lowest resistant starch (RS) contents. In contrast, the fried taro provided the lowest RDS but the highest RS contents. All cooking methods reduced the total phenolic content and antioxidant activity of taro. The boiled taro had the lowest antioxidant activity but the fired taro provided the highest. Frying was able to retain most of the health-promoting compounds with the lowest oxalate content; however, the high consumption of high-fat fried taro may adversely affect human health.     

Effects of zinc oxide particle shape on properties of a prevulcanized latex

Iranian Polymer Journal - From a zinc precursor of zinc nitrate hexahydrate and a precipitating agent of sodium hydroxide, zinc oxide (ZnO) was hydrothermally synthesized. Using different...     

Blending of NR/BR/EPDM by reactive processing for tire sidewall applications. III. Assessment of the blend ozone‐ and fatigue‐resistance in comparison with a conventional NR/BR compound

The NR/BR blend compound formulations for tire sidewall applications contain a set of stabilizers added to prevent degradation mainly due to oxygen, ozone, and heat. 6PPD is the most effective and widely used antiozonant in tire compounds, but is a highly staining material causing a surface discoloration of the tire sidewall. Incorporation of 30 phr EPDM into blends of NR/BR improves the ozone resistance to the required level, without the need of 6PPD. The first two parts of this series have described a reactive processing technique applied to enhance the covulcanization and blend homogeneity, together with their characterization. In the present article, the properties of the NR/BR/EPDM blends prepared by both reactive and straight mixing are tested in comparison with those of equivalent conventional NR/BR compounds. The reactive NR/BR/EPDM blend vulcanizates show excellent tensile strength, elongation at break, tear strength, fatigue‐to‐failure, and ozone resistance in both static and dynamic conditions. The properties are equivalent or even superior to those of the conventional NR/BR tire sidewall compounds. The simple straight mixed NR/BR/EPDM blend vulcanizates distinctively possess inferior mechanical properties compared to those of the reactive mix. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2555–2563, 2007     

Reinforcement of maleated natural rubber by precipitated silica

Graft copolymers of maleic anhydride and natural rubber or so‐called maleated natural rubbers (MNRs) were prepared in a molten state with varying maleic anhydride contents from 4 to 10 phr. In this work, the filler–filler and filler–rubber interactions of the MNR and precipitated silica were investigated. The MNR compounds containing 40 phr of silica both with and without 9 wt % of silane coupling agent were prepared. By increasing the maleic anhydride contents, the Mooney viscosity and cure times were increased, but the torque differences and cure rate indices were decreased. Bound rubber was increased with increasing maleic anhydride content, indicating an increase of filler–rubber interaction. In case of the compounds without silane, the MNR with 6 phr of maleic anhydride showed the lowest filler–filler interaction as indicated by a decrease of storage modulus upon an increase of strain in the filled compound i.e., Payne effect. This MNR compound also yielded the optimum mechanical properties. It has been demonstrated that a use of MNR with appropriate maleic anhydride content can reduce filler–filler interaction dramatically and hence improve a silica dispersion, as confirmed by SEM micrographs, resulting in an enhancement of the mechanical and dynamical properties. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Enhanced mechanical properties and bactericidal activity of polypropylene nanocomposite with dual‐function silica–silver core‐shell nanoparticles

Dual‐function silica–silver core‐shell (SiO₂@Ag) nanoparticles (NPs) with the core diameter of 17 ± 2 nm and the shell thickness of about 1.5 nm were produced using a green chemistry. The SiO₂@Ag NPs were tested in vitro against gram‐positive Staphylococcus aureus (S. aureus) and gram‐negative Escherichia coli (E. coli), both of which are human pathogens. Minimal inhibitory concentrations of the SiO₂@Ag NPs based on Ag content are 4 and 10 μg mL^?1 against S. aureus and E. coli, respectively. These values are similar to those of Ag NPs. SiO₂@Ag NPs were for the first time incorporated to a commodity polypropylene (PP) polymer. This yielded an advanced multifunctional polymer using current compounding technologies i.e., melt blending by twin‐screw extruder and solvent (toluene) blending. The composite containing 5 wt % SiO₂@Ag NPs (0.05 wt % Ag) exhibited efficient bactericidal activity with over 99.99% reduction in bacterial cell viability and significantly improved the flexural modulus of the PP. Anodic stripping voltammetry, used to investigate the antibacterial mechanism of the composite, indicated that a bactericidal Ag⁺ agent was released from the composite in an aqueous environment. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Comparison in Use of the 9-Point Hedonic Scale between Americans, Chinese, Koreans, and Thai

Understanding cross-cultural sensory acceptance differences are essential for developing successful products for international markets. The most common scale for acceptance testing is the 9-point hedonic scale that was developed in the United States (US) by Peryam and Pilgrim (1957)Food Technology, 11, 9–14. The objectives of this research were to compare the usage of the 9-point hedonic scale between American, Korean, Chinese and Thai consumers, as well as to examine if there were significant differences in preference between consumers of the same culture residing in the US and their country of origin. A total of 575 respondents were recruited from eight respondent cells including two from the US and six from three Asian ethnic groups (Korean, Chinese, and Thai) with two locations (residing in United States and their country of origin). All respondents evaluated sample pairs using 9-point hedonic scales translated directly from English into their respective languages. Each respondent evaluated various foods on the 9-point hedonic scale and chose the most preferred among sample pairs. Food samples were selected to cover the full range of hedonic ratings for each culture. Results indicate that Chinese, Korean, and Thai respondents use the 9-point hedonic scale differently from American respondents, irrespective of residency in the US or length of stay. These ethnic groups use a smaller range of the 9-point hedonic scale than Americans. Moreover, there were no significant differences in food preferences for Thai and Korea consumers residing in the US or their native countries. Observed differences in food preferences among Chinese residing in the US vs. Taiwan were possibly attributed to the diverse sampling of Chinese selected in the US that were not all representative of Chinese consumers from Taiwan. Additionally, length of stay in the US did not significantly affect food preference among these ethnic groups.