Solution blow spinning: parameters optimization and effects on the properties of nanofibers from poly(lactic acid)/dimethyl carbonate solutions

Solution blow spinning (SBS) is a process to produce non-woven fiber sheets with high porosity and an extremely large amount of surface area. In this study, a Box–Behnken experimental design (BBD) was used to optimize the processing parameters for the production of nanofibers from polymer solutions consisting of poly(lactic acid) (PLA) dissolved in dimethyl carbonate. In addition, a comparative study between SBS fibers and cast film was performed to verify the influence of the SBS process on the crystallinity and thermal properties of PLA. The PLA concentration in polymer solutions was the most significant parameter affecting fiber diameter. The BBD analysis revealed that small diameter fibers were best obtained by a combination of 8 % w/v PLA concentration, 80 psi air pressure, and a feed rate of 50 µL min^?1. The comparative study showed that both the SBS and the film casting processes increased the PLA crystallinity. However, the PLA films had a higher degree of crystallinity compared with the fibers made by the SBS process (39 and 17 %, respectively), which was attributed to the high shear created at the SBS nozzle inducing orientation and chain alignment. During the fiber formation, crystals formed with varied morphology including the α′-crystals, which have a less ordered structure and lower thermal stability compared to the α-crystals. The lower thermal stability of SBS fibers compared to the films can be explained by the lower degree of crystallinity and also by the higher surface area which can accelerate the weight loss process.     

Evaluation of cross-linked chitosan microparticles containing acyclovir obtained by spray-drying

The aim of this study was to obtain microparticles containing acyclovir (ACV) and chitosan cross-linked with tripolyphosphate using the spray-drying technique. The resultant system was evaluated through loading efficiency, differential scanning calorimetry (DSC), thermogravimetric analysis (TG), X-ray powder diffraction (XRPD), scanning electron microscopy (SEM), in vitro release and stability studies. The results obtained indicated that the polymer/ACV ratio influenced the final properties of the microparticles, with higher ratios giving the best encapsulation efficiency, dissolution profiles and stability. The DSC and XRPD analyses indicated that the ACV was transformed into amorphous form during the spray-drying process.     

Poly(lactic acid) fibers obtained by solution blow spinning: Effect of a greener solvent on the fiber diameter

Poly(lactic acid) (PLA) fibers has been obtained by solution blow spinning (SBS) using different solvents, however most of them are toxic and can be dangerous to human health or cause harm to the environment. Therefore, this work aimed to evaluate the use of dimethyl carbonate (DMC), a greener solvent, on the production of PLA fibers by SBS using surface response analysis to evaluate and compare the influence of three solvents (chloroform, DMC, and 1,1,1,3,3,3‐hexafluoro‐2‐propanol, HFP) in the average fiber diameter. Scanning electron microscopy (SEM) was used to analyze the fiber morphology and different ranges of fiber diameter was observed when varying the solvents (chloroform: 260–970 nm; DMC: 240–650 nm; and HFP: 220–470 nm). Regression analysis showed the polymer concentration was significant for all solvents and the air pressure was significant when using chloroform and HFP. Regardless of the air pressure, increasing the PLA concentration increased the average fiber diameters for all solvents. Chloroform and HFP indicated a tendency of reduction on the average fiber diameter when the air pressure was decreased, however this behavior was not observed for DMC. It was also observed that the standard deviation indicated to be more affected by the polymer concentration than by the air pressure. The results also indicated that lower surface tension and viscosity can reduce fiber thickness. All solvents showed to be feasible to produce PLA fibers by SBS and DMC can be used to produce PLA fibers with an affordable price using a greener process. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43379.