PERCHLOROETHYLENE EXTRACTION DESULFURIZATION OF LOW SULFATE COALS

The perchloroethylene coal refining process utilizes perchloroethylene (PCE) as its solvent in all phases of the precombustion desulfurization process, including wet grinding, organic sulfur removal, gravitational separation of pyrites and mineral matter, and recovery of elemental sulfur (S₈). The Process is capable of producing compliance coal which emits less than 1.2 lb SO_X/MBTU when burnt, starting from 5 mass percent sulfur Midwestern and Eastern U.S. coals. However, the process efficiency was found to be very strongly dependent upon the degree of weathering or the level of coal oxidation. In this paper, perchloroethylene extraction data of fresh, low-sulfate coals are summarized and critically assessed. The extraction efficiency of the organic sulfur removal ranged from 5 to 30 percent for fresh coals, while that for weathered coals ranged from 30 to 60 percent. This study provides a valuable insight into the chemical reaction mechanism of perchloroethylene desulfurization process.     

THERMAL STABILITY ANALYSIS OF THE LIQUID PHASE METHANOL SYNTHESIS REACTOR

The effect of addition of an inert liquid phase on the rate of heat generation in the catalytic synthesis of methanol from syngas has been studied. Gas compositions typical of product gases from Lurgi and Koppers-Totzek gasifiers, represented by H₂-rich and CO-rich syngas respectively, were used to experimentally verify the “slope” and “dynamic” critria in a three-phase fixed bed recycle reactor. The liquid medium, witco-40 oil, has been effective in controlling the rate of heat generation and in preventing catalyst overheating, signifying that the liquid phase synthesis is thermally far more stable than the vapor phase synthesis. The experimental thermal stability study provides crucial and valuable information in commercializing the liquid phase methanol synthesis process. The current approach of thermal stability analysis does not require any a priori assumption or predetermined reaction kinetics.     

THE “UCKRON-1” TEST PROBLEM FOR REACTION ENGINEERING MODELING

Testing kinetic models against a “true” and detailed kinetic expression was the aim of the Workshop on Kinetic Model Development at the Denver AIChE Meeting in August, 1983. For this purpose an artificial reaction mechanism was created, based on the known thermodynamics of the methanol synthesis as a framework. The kinetic rate laws, that were derived from this mechanism, were made thermodynamically consistent by achieving agreement between equilibrium constants calculated at various temperatures from the given, real original thermodynamic relationship and those calculated from the detailed reversible kinetic expressions.

Using the artificial kinetics as the "true" one, CSTR experiments were simulated. The results of a statistically designed set of experiments were published after 5% random error was added to the data. Participation was invited for all interested to correlate the data, develop kinetic models and to calculate the performance of the specified reactor.

The results of 19 submitted entries are summarized with the conclusion that the models had more differences than were expected, but their predictive values were not as different as was anticipated, if the extreme high production rates due to thermal runaways are not considered. This in turn points out the necessity to check models experimentally, in pilot plant, not only for predicted optimum, but also for calculated runaway conditions. Models which did not capture the true character of this reaction failed to predict the onset of runaway reactions.     

Mechanical and morphological properties of poly(butylene adipate‐co‐terephthalate) and poly(lactic acid) blended with organically modified silicate layers

Poly(butylene adipate‐co‐terephthalate) (PBAT) is a biodegradable polymer with high ultimate elongation but low modulus. This work studied the addition of a rigid bio‐based and biodegradable polymer, poly(lactic acid) (PLA), along with organically modified silicate layers as a conceivable means to improve the modulus of PBAT. Blending with PLA would also reduce both the cost of the ultimate blend and its dependence on nonrenewable resources. Compounds of PBAT with PLA and organically modified silicate layers showed significantly improved tensile and flexural strength resulting in enhanced thermomechanical performances compared to neat PBAT. The state of clay dispersion was evaluated using common analytical techniques such as transmission electron microscopy, X‐ray diffraction, and rheometry. The clay platelets were partially dispersed in a PBAT and PLA phase and a large portion of the platelets were located at the interface. The incorporation of organoclay reduced the dispersed phase domain (i.e., PLA) size significantly. The smaller PLA size however, did not translate into better elongational properties. POLYM. ENG. SCI., 2012. © 2012 Society of Plastics Engineers     

KINETICS OF LIQUID PHASE CATALYTIC DEHYDRATION OF METHANOL TO DIMETHYL ETHER

The kinetics of the liquid phase catalytic dehydration of methanol to dimethyl ether were investigated. The experiments were carried out under low concentrations of feed in a 1-L stirred autoclave, according to a statistical experimental design. The inert liquid phase used for this investigation was a 78:22 blend of paraffinic and naphthenic mineral oils. A complete thermodynamic analysis was carried out in order to determine the liquid phase concentrations of the dissolved species. A global kinetic model was developed for the rate of dimethyl ether synthesis in terms of the liquid phase concentration of methanol. The activation energy of the reaction was found to be 18,830 cal/gmol. Based on a step-wise linear regression analysis of the kinetic data, the order of the reaction which gave the best fit was 0.28 with respect to methanol. Effects of the solid to liquid and the gas to liquid mass transfer resistances on the kinetic rate have also been investigated.     

CHARACTERIZATION OF DESULFURESATION EXTRACTS FROM MIDWESTERN U.S. COALS

Coals from Midwestern States were extracted using two different processes, viz., a supercritical extraction process and a perchloroethylene coal refining process. The objectives of these processes are the selective removal of sulfur and nitrogen compounds from high-sulfur coals. The solvent extracts were analyzed using gas chromatography/mass spectrometry as well as wet chemical analysis. The extracted organosulfur compounds varied, depending upon the extraction process, extraction conditions, type of solvent, type of coal, and degree of weathering. The experimental results are compared among the types of coal as well as among the different processes, from viewpoints of chemical and molecular interaction.     

EFFECT OF PYRITIC SULFUR AND MINERAL HATTER ON ORGANIC SULFUR REMOVAL FROM COAL

The perchloroethylene coal cleaning process uses perchloroethylene as the solvent to remove both organic and inorganic forms of sulfur without any significant loss to its calorific value. The process removes these forms of sulfur in two sequential unit steps. The objective of this investigation was to determine the exact sequence of operations in the Process. Hence, organosulfur was removed before and after depyriting and demineralizing the coal. The extent of total sulfur as well as organic sulfur removal were compared in both cases. It was found that the desulfurization is more efficient when organosulfur is extracted before pyritic sulfur and not vice versa, in the sequential removal of organic and inorganic forms of sulfur. The data presented in this paper reestablishes a fact that the mineral matter content in coal is quintessential to its organosulfur extractability.     

CHEMICAL COMPOSITION OF OIL SHALE II. DEPENDENCE ON THE EXTRACTION PROCESS

Eastern and Western U.S. and Australian oil shales were retorted in a fixed-bed, bench-scale retorter, using nitrogen and carbon dioxide as sweep gases. The resulting shale oils were chemically characterized by GC/MS techniques. Shale oils extracted by nitrogen and carbon dioxide retorting processes were found to have different chemical compositions, even when applied to the same oil shale samples. The extraction process dependent nature of shale oils is fully assessed in this paper and the information may be used for comparison among various extraction processes as well as for choosing appropriate upgrading processes for the crude shale oils.     

KINETICS OF PERCHLOROETHYLENE EXTRACTION DESULFURIZATION OF COALS

The perchloroethylene coal cleaning process selectively removes the organic sulfur from coal via a hybrid mechanism of chemical reaction and physical solvation It was found that the chemical reaction was catalyzed by the inorganic species present in the coal. In this paper, a kinetic study was experimentally carried out to determine rate constants of the reaction. It was confirmed that the extent of organosulfur extraction depended strongly on the type of coal, and also that there is a critical extraction time which is required as the minimum time for each type of coal. Isothermal batch kinetic studies were done for various types of coal. A relation was established between the type of coal and its kinetics and hence the minimumtime for extraction.