PM Aluminum Camshaft Belt Pulleys for Automotive Engines

Light and wear resistant Al camshaft belt pulleys for engines were produced from standard Al powder mixtures with addition of hard particles. Pre-screening tests of numerous inclusions showed 10 mass% ZrSiO₄ to be the best choice. Full size belt pulleys were produced by pressing, sintering at optimized parameters, and sizing. Wear testing was carried out on pin-disc testers and special belt pulley testbeds. Both dimensional and wear properties were found to be well comparable to those of conventional iron pulleys, with the exception of some attack on the belt by protruding particles after prolonged testing.     

Metallo-dielectric electromagnetic bandgap structures for suppression and isolation of the parallel-plate noise in high-speed circuits

A novel approach for the suppression of the parallel-plate waveguide (PPW) noise in high-speed printed circuit boards is presented. In this approach, one of the two conductors forming the PPW is replaced by an electromagnetic bandgap (EBG) surface. The main advantage of the proposed approach over the commonly practiced methods is the omnidirectional noise suppression it provides. For this purpose, two EBG structures are initially designed by utilizing an approximate circuit model. Subsequently, the corresponding band structures are characterized by analytical solutions using the transverse resonance method, as well as full-wave finite-element simulations. The designed EBG surfaces were fabricated and employed in a number of PPW test boards. The corresponding frequency-domain measurements exhibited bandgaps of approximately 2.21 and 3.35 GHz in the frequency range below 6 GHz. More importantly, suppression of the PPW noise by 53% was achieved based on time-domain reflectometry experiments, while maintaining the signal transmission quality within the required specifications for common signaling standards.     

High temperature fast response pressure probe for use in liquid metal droplet dispensers

A miniature fast response high temperature pressure probe, with demonstrated use in liquid metals up to 255 °C (528 K), has been developed. Innovative packaging technologies have been applied to integrate a conventional piezoresistive silicon pressure sensor into the probe, without the need of an auxiliary water-cooling system. In situ static calibrations are used to verify the linearity of the pressure signal and the stability of the pressure sensitivity (0.5% standard deviation over 70 min at 255 °C). Dynamic calibration, completed in an air shock tube facility, yields the probe's natural frequency. This frequency, when corrected for probe operation in liquid tin, is found to be 100 kHz. The reliability and accuracy of the probe is assessed by mounting it in a tin droplet dispenser for use in an extreme ultraviolet light source. Droplet dispensers typically include an excitation mechanism, which can be based on the generation of acoustic pressure waves to impose a desired droplet frequency. The probe accuracy is verified by the comparison of pressure measurements with laser Doppler vibrometry measurements of the pressure generating structure. A reference pressure measurement, conducted at representative conditions, shows a complex frequency response, with peaks distributed over three orders of magnitude and maximum amplitude of 440 mbar. Time variance of the excitation mechanism due to thermal transients is studied by monitoring the pressure response during operation. Finally, the linearity of the excitation system, with respect to the excitation amplitude, is verified by response measurements. In conclusion, the developed probe is capable of characterizing the excitation mechanism of a liquid metal droplet dispenser. Additionally, real-time monitoring of the performance of the excitation system during long-term operation is possible.     

Design and evaluation of a vertically integrated passive two‐dimensional beam switching antenna array at 60 GHz

A millimeter‐wave two‐dimensional (2D) beam switching planar microstrip patch antenna array excited by a 4 × 4 substrate‐integrated waveguide Butler matrix (BM) is presented in this article. The BM architecture is modified to feed the planar array in a vertically integrated multilayer design to minimize parasitic effects due to junction discontinuity and reduce the radio frequency (RF) front‐end footprint. This feed architecture enables the designer to control the phased array inputs to achieve a set of beam directions in four quadrants of radiation space at a desired elevation angle. For verification of beam switching via over‐the‐air measurements at 60 GHz, a bench‐top anechoic chamber with proper transmitter and receiver antenna positioners was designed and fabricated using in‐house laboratory resources. 2D beam steering was confirmed in the intended four quadrants of radiation space at ?₀ = 50°, 140°, 220°, and 300° and θ₀ = 30° ± 5°, meeting the design specifications with a very good margin. Each switched beam demonstrated between 5 and 6 dBi gain at 60 GHz, which is within 1 dB deviation from the simulated results.     

Isolation enhancement between tightly spaced compact unidirectional patch‐antennas on multilayer EBG surfaces

In this article, ultracompact unidirectional patch antennas are used in different two‐antenna systems for biomedical applications at 5.2 GHz. Multilayer mushroom type electromagnetic bandgap (EBG) structures are designed as slow‐wave medium to reduce the size of the individual patch antennas to 0.1λ₀ by 0.18λ₀. Various techniques are investigated herein to improve antenna isolation for an enhanced Multiple‐Input Multiple‐Output (MIMO) performance. First, the coupling between 0.3λ₀‐spaced antennas is verified to occur dominantly through radiation and near‐field coupling between the patches rather than through substrate‐bound modes. Second, various configurations are proposed to suppress antenna coupling. These approaches include reorientation of the antennas and employment of parasitic radiators between the patches. A novel design is presented in which a unidirectional parasitic slot radiator on an EBG reflector is inserted between the antennas to decouple them. Measurement results confirm efficacy of these approaches in mitigating antenna coupling by more than 11 dB in the operating bandwidth of the antennas. The compact patch antennas maintain efficiency values of higher than 70%. © 2014 Wiley Periodicals, Inc. Int J RF and Microwave CAE 25:30–38, 2015.     

Equivalent circuit for multiple vias in parallel plate environment

An equivalent one-dimensional circuit has been developed to model the loading effects of vias (through or buried) in a parallel plate environment. Owing to the one-dimensional nature of the model, the simulation time is dramatically reduced, compared to either two-dimensional inductance-capacitance ladder network or full-wave numerical electromagnetic simulations. This model can be easily included in available commercial circuit simulators and accounts for multiple via interactions as well as for substrate edge reflections     

Miniaturized 1D beam switching and 2D printed Yagi-Uda antenna arrays

This article presents a multi-board arrangement of printed Yagi-Uda antennas that can be configured into 1D and 2D arrays. First, a 1 × 4 collinear array is designed and fed with a metamaterial Butler matrix (BM) network to provide beam switching at four azimuthal directions. Slow-wave concept is used in designing the hybrid, crossover and delay sections of BM to achieve a footprint reduction of 67%. The 1 × 4 collinear array with the feed network achieves 8.42–11.7 dBi gain and 21.7–25.7 degrees half power beam width (HPBW) in horizontal plane for the four switched beam patterns at 5.8 GHz in simulations. Second, measurement results of the fabricated 1 × 4 collinear array with its miniaturized feed network confirm a range of 22–27 degrees in HPBW in the horizontal plane. Finally, parasitic structures are designed to reduce antenna coupling and a 3-shelf holder is proposed to stack the 1 × 2 printed Yagi antenna subarray boards in compact 2D planar array configurations. Simulations of the 2 × 4-array demonstrate achieving 13.09 dBi peak gain at 5.8 GHz along with reduction of the HPBW by 24.7 degrees in horizontal plane in comparison with the 1 × 4-array prototype.     

Investigation of parasitic elements for coupling reduction in multiantenna hand‐set devices

This article investigates parasitic radiating structures for coupling reduction between two 900MHz planar inverted‐F antennas (PIFAs) in a hand‐held device. Measurement of the initial prototype shows that a maximum isolation enhancement of more than 8 dB is achieved with a single parasitic element. This is followed by optimization of the parasitic structure for compactness, improved bandwidth, and tuning capability. First, different techniques for miniaturization are employed to obtain 60% less footprint with a 22 mm x 15 mm meandered parasitic element. Second, it is demonstrated that the isolation bandwidth can be increased by employing several parasitic radiators with different lengths. Finally, it is presented that the operation of a handheld device, as well as the coupling reduction technique, is compromised in proximity to the human body. For the first time, a miniaturized electronically tunable parasitic radiating element is designed to compensate for the detuning of the coupling reduction technique and adjusting its resonance to achieve maximum isolation between two handset PIFAs. Measurements of the fabricated prototype show 810–960 MHz tuning range. © 2013 Wiley Periodicals, Inc. Int J RF and Microwave CAE 24:1–10, 2014.