A study of the impact of the willingness-to-learn of CAD novice users on their competence development

The notion that ‘attitude drives behavior’ manifests itself in a variety of ways in educational and occupational settings. As applied to CAD competence development, industrial training of novice CAD users on their way to becoming competent CAD users consume a lot of corporate resources. This paper is the third paper in the line of research that attempts to answer the question having to do with what it takes to make a competent CAD user. Specifically, we examine the CAD-specific factors revolving around the trainees’ willingness-to-learn CAD.These factors are analyzed in two stages. At the start of the training, trainees’ initial attitude towards CAD is established by means of a short questionnaire. Afterwards, throughout the training, trainees’ behavior (online and offline practice) is gauged and, in turn, a relation is established to illustrate how this practice leads to the development of CAD-specific skills. For this purpose, another short questionnaire was utilized. Strong correlations were established relating the trainees’ CAD-specific behavior with the CAD-specific outcomes of learning CAD syntax.Furthermore, and in order to assess the quality of the trainees’ learning of CAD, overall competence was monitored throughout the study via performance measures that describe the time it took the trainees to build test models (speed), which reflects upon the ability to learn the syntax of the CAD tool (declarative knowledge). The sophistication of the models is also used as another measure. Correlating the trainees’ character attributes with these assessed measures, it was found that the stronger is the trainees’ will to learn CAD, the stronger is the likelihood to learn faster. Perhaps more importantly, trainees with initial favorable attitude toward CAD were shown to develop increasingly positive behavior that manifested through additional practice and other forms of visible effort.     

Analyzing CAD competence with univariate and multivariate learning curve models

Understanding how learning occurs, and what improves or impedes the learning process is of importance to academicians and practitioners; however, empirical research on validating learning curves is sparse. This paper contributes to this line of research by collecting and analyzing CAD (computer-aided design) procedural and cognitive performance data for novice trainees during 16-weeks of training. The declarative performance is measured by time, and the procedural performance by the number of features used to construct a design part. These data were analyzed using declarative or procedural performance separately as predictors (univariate), or a combination of declarative or procedural predictors (multivariate). Furthermore, a method to separate the declarative and procedural components from learning curve data is suggested.     

A 0.18-μm 256-Mb DDR-SDRAM with low-cost post-mold tuning methodfor DLL replica

A 200-MHz double-data-rate synchronous-DRAM (DDR-SDRAM) was developed. The chip contains a delay-locked loop (DLL) which performs over a wide range of operating conditions. Post-mold-tuning allows precise replica programming. A 200-MHz intra-chip data bus is suitable for DDR operation     

A CAD-suitable approach for the analysis of nonuniform MMIC andMHMIC transmission lines

A new method of moment-based formulation for the solution of the telegraphist's equations in nonuniform transmission lines is presented. Entire domain basis functions that build in a frequency variation are used to cover wider frequency and physical dimension ranges. The results obtained using the proposed formulation are validated by comparison to those obtained by a CAD package and to measured data. Different nonuniform lines in microstrip and coplanar technologies on monolithic microwave/millimeter wave integrated circuit (MMIC) and miniaturized hybrid microwave integrated circuit (MHMIC) substrates are investigated with an application to the design a matched taper transition in a MMIC coplanar line     

BUEVA: a bi-directional ultrasonic elliptical vibration actuator for micromachining

This paper presents a novel actuator design for vibration-induced micromachining. The bi-directional ultrasonic elliptical vibration actuator (BUEVA) possesses a combination of features that renders it suitable for the machining a wide range of materials over a variety of cutting parameters. The cutting motion is an elliptical tool motion that resembles “spoon feeding”. This cutting action is in contrast to in-plane, horizontal motion utilized by most existing setups. The motion is arrived at through a combination of motions along the tool's axial and transverse directions and by vibrating out of phase and is generated by two stacked ceramic multilayer actuator ring piezo elements. Another distinguishing feature of BUEVA is the use of piezo stacks which ensure high blocking force compared to low force of piezo benders as used in many existing actuators. Furthermore, the amplitude and frequency of vibration of the tool are controlled on-line in order to vary the cutting depth and cutting speed according to the desired cutting parameters. This is a desirable characteristic which allows one to “dial-in” a desirable cutting speed for different workpiece materials. Another attractive BUEVA feature is that the design is very compact and can fit easily into the working space of most milling machining centers without the need for custom motion setups. An off the shelf TiALN-coated carbide turning tool is utilized as the cutting tool. Furthermore, refined versions of previously reported models by other workers in the micromachining field have been developed. Experimental force and surface roughness measurements are compared versus these ideal calculations from the improved models. Compared with these reference models, our refined calculations show improvements in describing chip geometry based on corrected tool motion and which, consequently, resulted in improved estimates of both surface roughness and cutting forces. Verification cutting tests in two different materials (Al2024 and Plexiglas) show good surface integrity and dimensional definition with roughness measurements in reasonable correlation to the refined model calculations.     

Compact core drilling in basalt rock using PCD tool inserts: Wear characteristics and cutting forces

The hardest component of the Martian surface is believed to be basalt rock, which is highly abrasive in nature. It will be important to operate a Martian drill under conditions that are conducive to minimal tool wear. In preparation for a Mars drilling project, this paper reports results of an experimental study of dry drilling in basalt and related tool wear. It also reports the effect of the tool wear on increasing the forces and torques required when drilling in basalt rock (on earth) using polycrystalline diamond (PCD) compact core drill inserts. Force and torque data measured for a variety of cutting conditions are shown along with experimental wear data obtained while drilling in basalt rock having different strengths. It is found that flank wear, VB, and cutting edge radius, CER, wear rates increase with rock strength, VB-wear rates and CER-wear rates exhibit opposite trends in their dependence on the remainder of the cutting parameters. For example, while VB-wear rates decrease with an increase in tool feed and spindle speed values, CER-wear rates increase with increases in tool feed and remains unchanged with increases in spindle speed. VB-wear rates decrease as the rake angle becomes more negative, while CER-wear rates increase as this occurs. It is found that basalt rock strength manifests itself via larger (smaller) generated forces/torques for rocks of harder (softer) composition. Strong correlations are found between both modes of tool wear (VB and CER) and the measured values of thrust force and torque. Equations for progressive tool wear as functions of the process variables are developed. A model for the changing drill forces and torques required by the progressive tool wear is developed for drilling in basalt.     

Friction Stir Welding of Low-Carbon AISI 1006 Steel: Room and High-Temperature Mechanical Properties

Friction stir welding (FSW) is an ecologically benign solid-state joining process. In this work, FSW of low-carbon AISI 1006 steel was carried out to study the microstructure and mechanical properties of the resulting joints at both room temperature (RT) and 200 °C. In the parameter space investigated here, a rotational tool speed and translation feed combination of 1200 rpm and 60 mm/min produced a defect-free weld with balanced mechanical properties and a superior Vickers microhardness profile compared to all other conditions and to base metal (BM). At faster translation feeds (100 and 150 mm/min), wormhole defects were observed in the weld microstructure and were attributed to higher strain rate experienced by the weld zone. Under tensile loading, welded material exhibited yield strength that was up to 86 and 91% of the BM at RT and 200 °C, respectively. On the other hand, tensile strength of welded material was nearly similar to that of the base metal at both RT and 200 °C. However, at both temperatures the tensile ductility of the welded joints was observed to be significantly lower than the BM. Annealing of the 1200 rpm and 60 mm/min FSW specimen resulted in tensile strength of 102% compared to base material and 47% increase in the strain at failure compared to the as-welded specimen. The Charpy impact values revealed up to 62 and 53% increase in the specific impact energy for the 1200 rpm and 60 mm/min welded joints as compared with the BM.     

Structural phase transition in the perovskite-type tantalum oxynitrides, Ca1−xEuxTa(O,N)3

Pure Ca_1−xEu_xTa(O,N)₃ were successfully synthesized in the whole range of Ca/Eu compositions by means of ammonia nitridation via a citrate precursor route. As-nitrided products with x < 0.4 were apparently orthorhombic, while those with x ≥ 0.4 crystallized in a cubic structure. The anionic composition was found to be essentially O₂N and independent of Eu content (x). The as-nitrided EuTaO₂N possessed a cubic perovskite-type structure, while high-temperature post-annealing led to a tetragonal EuTaO₂N phase with better crystallinity. The re-nitridation transformed the post-annealed product into the original cubic lattice, which might be an average of the tetragonal micro-domains.     

Extracting cutting force coefficients from drilling experiments

Determining cutting force equations and the associated specific cutting pressures require a relatively large number of orthogonal cutting tests. These tests need to cover wide ranges of cutting speeds, feeds, and rake angles. Given the inherent variation of the rake angle and the tangential velocity over the drill's cutting lip, this work introduces a methodology for extracting these cutting force coefficients by performing a few drilling experiments on pre-drilled pilot holes.First, the contributions of the ploughing forces acting on the lip and margin are determined. Subtracting these edge forces from the measured total values, torque and thrust cutting forces and the corresponding cutting pressure distributions along the lip are derived. These distributions are then used to produce equations that estimate cutting force coefficients over a wide range of cutting parameters. The coefficients determined in this work from drilling experiments in Aluminium 6061-T6 compare favorably with others generated from orthogonal cutting experiments reported in the literature.