Advanced flaw production method for in-service inspection qualification mock-ups

One of the key issues in in-service inspection qualification is the representativeness of the defects used in qualification specimens. The best representativeness is achieved with realistic defects. However, present specimen production techniques have some significant weaknesses, such as unrealistic defects or additional alterations induced in the surrounding material. Specimens manufactured, for example, by weld implantation or with weld solidification defects always result in one or more extra weld interfaces. These interfaces can be detected by NDT. To overcome problems with the current specimens, a new defect manufacturing technique was developed. The new technique produces natural, representative defects without introducing additional weld metal or other unwanted alterations to the specimen.The new method enables artificial production of single, separate fatigue cracks by thermal loading. The method is based on a natural thermal fatigue damage mechanism and enables production of real cracks directly into the samples. Cracks are produced without welding or machining and without any preliminary surface treatment or artificial initiator such as a notch or a precrack. Single crack or a network of cracks can be induced into the base material, welded areas, HAZ, weld claddings, threaded areas, T-joints, etc. The location, orientation and size of produced cracks can be accurately controlled. Produced cracks can be used to simulate different types of service-induced cracks such as thermal fatigue, mechanical fatigue and stress corrosion cracks. It is shown that artificially produced thermal fatigue cracks correspond well with the real, service-induced cracks and overcome the problems of traditional qualification specimen manufacturing techniques.     

Boundary element analysis of a plate on elastic foundations

The objective of this study is to examine the applicability of the boundary element method to analysing a plate on elastic foundation. The fundamental solution of the problem is presented as a Fourier-Bessel integral. For the computation of the values of the fundamental solution an algorithm was developed in which the Fourier-Bessel integral was decomposed into an alternative convergent sequence. Equations based on the direct and indirect boundary element method were derived for a plate situated on a one- or two-parametric elastic foundation. According to the theory presented, computer programs based on the direct and indirect boundary element method were developed. These programs can be used for examining the behaviour of a smooth-boundary plate on a one- or two-parametric elastic foundation. The computer programs were tested by several examples. The results obtained by using a small number of boundary elements compared favourably to the results obtained by a fine finite element mesh. The study shows that the boundary element method is applicable to the analysis of a plate on elastic foundation.     

Wood inspection with non-supervised clustering

Abstract. The appearance of sawn timber has huge natural variations that the human inspector easily compensates for mentally when determining the types of defects and the grade of each board. However, for automatic wood inspection systems these variations are a major source for complication. This makes it difficult to use textbook methodologies for visual inspection. These methodologies generally aim at systems that are trained in a supervised manner with samples of defects and good material, but selecting and labeling the samples is an error-prone process that limits the accuracy that can be achieved. We present a non-supervised clustering-based approach for detecting and recognizing defects in lumber boards. A key idea is to employ a self-organizing map (SOM) for discriminating between sound wood and defects. Human involvement needed for training is minimal. The approach has been tested with color images of lumber boards, and the achieved false detection and error escape rates are low. The approach also provides a self-intuitive visual user interface. Received: 16 December 2000 / Accepted: 8 December 2001 Correspondence to: O. Silvén     

Energetics of Plastic Deformation of Metastable Austenitic Stainless Steel

The change in the internal energy during uniaxial tensile deformation of austenitic stainless steels EN 1.4301 (AISI 304) and EN 1.4318 (AISI 301LN) was determined by measuring the extent of γ→α'‐martensite transformation and the temperature increase of the samples. From the results the fraction of the stored energy of cold work and the free energy change related to the strain‐induced γ→α'‐martensite transformation were determined. The fraction of stored energy varied around 0.4. With the metastable steel grades the free energy change related to the γ→α'‐martensite transformation was found to vary between ‐98 MJ/m³ and ‐206 MJ/m³ depending on the austenite stability of the steel. Furthermore, the magnitude of the mechanical driving force was estimated by comparing the results with the free energy change of thermally induced transformation.     

Study on process parameters in metallocene polymerizations,I. Apparent viscosity and macro-scale mass transfer

A heat balance reaction calorimeter was used to obtain information about the most informative process parameters in polymerizations carried out with Et[Ind]₂ZrCl₂-methylaluminoxane catalyst. The viscosity of the reaction mixture was found to increase dramatically during the homopolymerization of ethylene, but it could be controlled through appropriate selection of the reaction mixture medium. The mass transfer between the gas and liquid phases was the rate-determining step for the polymerization when the reaction mixture-based Reynolds number was below 2.500. The limited mass transfer between the gas and liquid phases was caused by the intensive activity of the metallocene catalyst and the increased viscosity of the reaction mixture.     

Prevention of musculoskeletal disorders at work: Validation and reliability in a multicenter intervention study

During the years 1986–1989 The Finnish Work Environment Fund initiated a multicenter, intervention study (programme) to prevent musculoskeletal disorders at work. The programme consisted of four different projects comprising methodological, epidemiological, and interventive themes. The main results were as follows: (1) More than half of the occupational physiotherapists and physicians involved in the project felt that they did not have adequate training for testing the performance capacity of the musculoskeletal system. Several of the most commonly used musculoskeletal tests had either poor validity in predicting future musculoskeletal troubles or had poor reliability. (2) A controlled intervention study showed that active training of neck-shoulder muscles can prevent musculoskeletal troubles, even more than ergonomic actions. (3) It is possible to reduce sick-leave due to low-back disorders by intervention measures directed toward both the work (environment, tools) and the workers (working methods, positive attitude to work, preparedness to keep fit). (4) The identification of ergonomic hazards with the help of teamwork proved to be feasible. The practical improvements, however, were difficult to implement in the prevailing conditions. Some of the improvements increased the work load and the stress of the workers. This aspect needs further consideration.     

Application of a multiline material characterization method to inkjet printed electronics

Material characterization has become increasingly important with the adoption of simulation‐based workflow for microwave electronics design. This article focuses on the characterization of printable electronics materials using transmission‐line measurements and demonstrates the capability of the multiline characterization method to separate dielectric and conductor losses when line geometry and material properties vary between the lines. The effects of multiline algorithm, number of line standards, and methods for selecting optimal line lengths are demonstrated. Consistent characterization results are obtained from inkjet‐printed transmission lines on two different substrate materials. In addition, local conductor thickness variations are demonstrated as an effective way to decrease losses. Finally, the simulation‐based procedure for determining the material properties is outlined and applied to printable electronics characterization. © 2013 Wiley Periodicals, Inc. Int J RF and Microwave CAE 24:177–183, 2014.     

Model microemulsions containing vegetable oils part 1: Nonionic surfactant systems

Nonionic microemulsions containing triglycerides and fatty acid esters as lipophilic components have been studied. The phase inversion temperature (PIT) of the systems was determined by a conductometric method. Partial phase diagrams were constructed in the phase inversion temperature range. Water solubilization capacity of the nonionic surfactant systems studied was dependent on surfactant and oil types in analogy to ordinary hydrocarbon systems. The PIT:s increased with increased molecular weight for both esters and triglycerides.     

Increasing profit by improving gas handling systems

The availability of a smelter’s gas handling systems is crucial to the profitability of the plant. In new projects, the best technical and economic result is achieved if the gas handling systems are integrated into the process. This integration requires close cooperation between the smelter process designer and the gas handling designer. In modernization projects, environmentally, economically, and technically feasible solutions can be found, and smelter productivity can be increased when imagination and new technology are applied.     

Socially shared regulation of learning in CSCL: understanding and prompting individual- and group-level shared regulatory activities

The field of computer supported collaborative learning (CSCL) is progressing instrumentally and theoretically. Nevertheless, few studies examine the effectiveness and efficiency of CSCL with respect to cognitive, motivational, emotional, and social issues, despite the fact that the role of regulatory processes is critical for the quality of students’ engagement in collaborative learning settings. We review the four earlier lines in developing support in CSCL and show how there has been a lack of work to support individuals in groups to engage in, sustain, and productively regulate their own and the group’s collaborative processes. Our aim is to discuss how our conceptual work in socially shared regulation of learning (SSRL) contributes to effective and efficient CSCL, what tools are presently available, and what the implications of research on these tools are for future tool development.