Potential for integration of electrophoretic deposition into electronic device manufacture; demonstrations using silver/palladium

A silver palladium (Ag/Pd) alloy powder is used as an example material to illustrate potential applications of electrophoretic deposition (EPD) in electronics manufacturing, in particular the forming of multilayer devices. The dispersion and deposition of the Ag/Pd powder in acetic acid is characterized. It is found that deposition can be explained by the direct action of electrostatic force on individual particles. Depositions of this Ag/Pd powder are then used to demonstrate: forming of a continuous layer on a rigid substrate; forming of continuous layers in laminated and sintered BaTiO₃ multilayers; and incorporation of patterned depositions into a multilayer by either overcasting the patterned deposition with a particulate slip to form a multicomponent tape, or direct lamination of the patterned deposition to a low temperature co-fired ceramic (LTCC) tape. It is shown that electrically conducting layers can be formed at an average thickness of only two times the diameter of the starting powder. Continuous conductor lines thirty times the average diameter of the starting powder were formed.     

Studies on adsorption equilibrium of xylenes in AEL framework using biased GCMC and energy minimization

The adsorption of xylene isomers in AlPO₄-11 (AEL network) was investigated using biased grand canonical Monte Carlo (GCMC) simulations. Preferential o-xylene adsorption was predicted by the simulations, in agreement with previously reported experimental data. In AlPO₄-11 the selective adsorption behavior comes from the smaller length of the o-xylene molecule along the crystallographic c-axis compared to p-xylene. This is in contrast to AlPO₄-5 and AlPO₄-8, where the ortho-selectivity is caused by the characteristic face-to-face positioning of o-xylene. Energy minimization studies were also performed in a flexible AlPO₄-11 lattice to study the structural changes upon xylene adsorption. The energy minimization study showed that the AlPO₄-11 crystal distorts upon p- and o-xylene adsorption. The distortion mechanism is related to the strong interaction between xylene methyl groups and the sieve oxygen atoms in the O3 position in the wide region of the pore.     

Semi-solid rapid compression testing of spray-formed hypereutectic Al-Si alloys

The rheology of Al-30Si-5Cu and Al-30Si-5Cu-2Mg spray-formed alloys has been characterized after holding at various times and temperatures, using semisolid rapid compression to obtain load-displacement curves. Microstructures were examined after partial remelting and compression in an attempt to understand the flow behavior. The initial resistance to flow generally increased with holding time at temperature. This increase was attributed to the increased strength of a three-dimensional (3-D) solid silicon network present in these alloys in the semisolid state, with the initial resistance to flow smaller in the magnesium-containing alloys. With increased temperature, the initial resistance decreased due to increased liquid content and grain spheroidization. The viscosity vs shear rate response was studied using the approach of Laxmanan and Flemings. The materials shear thinned rapidly during the test conditions, in which the shear rate rapidly increased from approximately 2.5 to 92 s⁻¹. The results were fitted to a power-law model, and the viscosities showed a drop of approximately two to four orders of magnitude when extrapolated to a shear rate of 1000 s⁻¹ (a typical value in actual component manufacture). The rapid compression test, which is close to conditions present in component manufacture, was shown to have more in common with a shear rate jump experiment, rather than steady-state viscometry.     

World’s largest dry gas seal marks five-year milestone

This case study covers what is believed to be the world’s largest dry-running, non-contacting gas seal, manufactured by John Crane. Recently returned for routine maintenance, it has reached its five-year anniversary while remaining in excellent condition.     

United Kingdom EM gun programme

The authors review the progress in the RARDE (Royal Armament Research and Development Establishment) electromagnetic gun (REMGUN) program. They cover research on both railgun and LIA (linear induction accelerator) technology, including work on modeling, projectile/barrel interactions armatures, switching, and instrumentation. They also describe the major research facilities. Progress is reported in the identification and development of single-shot switches, integrated switch/barrel concepts, armatures and pulse power supplies as well as the integration of railgun components. LIA research has concentrated on launcher design and projectile/barrel interactions, highlighting the problems of pulse power systems for this form of electromagnetic launcher