An Analysis of Intermetallic Bonding between a Ring Carrier and an Aluminum Piston Alloy

This paper presents the results of an analysis of the formation of an intermetallic bond between a ring carrier and an aluminum piston alloy. The ring carrier is made of austenitic cast iron (Ni-Resist) to increase the wear resistance of the first ring groove and is applied in highly loaded diesel engines. The most important thing is that the Ni-Resist (ferrous) must be bonded with a non-ferrous piston material during the casting of the piston. A metallographic investigation using an optical microscope in combination with the SEM/EDS analysis of the quality of the intermetallic bonding layer was done. The test results show that if the proper conditions are met, then the preparation of the ring carrier can be made successfully, as can the formation of the metal connection between the two materials of different qualities.     

Temperature-dependent kinetics of grape seed phenolic compounds extraction: Experiment and model

The kinetics of a batch solid–liquid extraction of total phenolic compounds (PC) from milled grape seed (Vitis vinifera L. cv. “Frankovka”) using 50% ethanol at different extraction temperatures (25–80 °C) was studied. The maximum yield of PC was 0.13 kg_GAE/kg_db after 200 min of extraction in agitated vessel at 80 °C. A new model based on the assumptions of a first order kinetics mechanism for the solid–liquid extraction and a linear equilibrium at the solid–liquid interface was developed. The model involves the concept of broken and intact cells in order to describe two successive extraction periods: a very fast surface washing process followed by slow diffusion of phenolic compounds from grape seeds to the solvent.The proposed model is suited to fit experimental data and to simulate the extraction of phenolic compounds, which was confirmed by the correlation coefficient (r ? 0.965), the root mean square error (RMSE ? 0.003 kg_GAE/kg_db) and the mean relative deviation modulus (E ? 2.149%). The temperature influenced both equilibrium partition coefficients of phenolic compounds and transport properties, which is manifested by a relatively high value of activation energy (23–24) kJ/mol and by values of effective diffusivity in seed particles.     

Early warning of fault conditions of an over-current protection module in dependable communication applications

This article describes the implementation of early warning feature in an over-current protection module designed for limiting the surge-current in communication applications. The early warning signal is generated by a surge-current sensor and a temperature sensor mounted on the protection module. Described solution decreases fault latency and consequently improves the efficiency of the on-line fault detection mechanism. It can be used for diagnostic on-line monitoring in dependable adaptive computing systems.     

Influence of solvent and temperature on extraction of phenolic compounds from grape seed,antioxidant activity and colour of extract

This study was aimed to investigate the influence of solvent (water and ethanol in concentration: 50%, 70% and 96%) and extraction temperature (25–80) °C on polyphenols extraction of grape seed (Vitis vinifera L. cv. “Frankovka”) cultivated in Eastern Croatia. The best results were reached using 50% ethanol at 80 °C. The most abundant individual polyphenolic compound was catechin which makes the average of 45.11% of the total phenolic content followed by epicatechin (34.45%), procyanidin B₂ (12.90%), gallic acid (5.34%), gallocatechin (1.58%), epicatechin gallate (1.01%). The antioxidant activity of extracts was determined by DPPH‐method and it was highly dependent on extraction solvent and temperature. The total extractable proanthocyanidins content of extract had the highest positive correlation (r = 0.994) with antioxidant activity, which indicated that these compounds might be the most important antioxidant in examined grape seed extracts. Relationship between phenolic content and colour of extracts was observed.     

Preparation of ultrathin PZT films by a chemical solution deposition method from a polymeric citrate precursor

Ultrathin PZT film was prepared using a chemical solution deposition method from polymeric citrate precursors. The PZT solution was spin-coated on an amorphous silica layer formed on a Si(1 0 0) substrate. The films were thermally treated from the substrate side with a low heating rate (1°/min) up to 700 °C and finally annealed for 10 h. Ultrathin PZT films without microstructural instability were prepared in spite of high temperature and long annealing time. AFM and HRTEM investigations revealed the formation of a well-developed dense microstructure consisting of spherical crystallites (4–7 nm). Low roughness (2.2 nm) of a ～26 nm thick layer was obtained for a two-layered PZT film. The grazing incidence X-ray diffraction (GIXRD) measurements confirmed the polycrystalline structure of ultrathin PZT films. Also, GIXRD and electron energy dispersive X-ray (EDS) analysis showed that compositional variations were smaller than expected, in spite of the long annealing time.     

The Nondestructive Determination of the Aluminum Content in Pressed Skulls of Aluminum Dross

During production of primary and secondary aluminum, various amounts (in some cases up to 200 kg) of aluminum dross, a mixture consisting of molten aluminum metal and different oxide compounds (the nonmetallic phase), are skimmed per tonne of molten metal. To preserve the maximum aluminum content in hot dross for further extraction, it is necessary to cool the dross immediately after skimming. One way to do this is to press the skimmed hot dross in a press. In this process, the skimmed dross is transformed into so-called pressed skulls, with characteristic geometry convenient for storage, transport, or further in-house processing. Because of its high aluminum content—usually between 30% and 70%—pressed skulls represent a valuable source of aluminum and hence are in great demand in the aluminum recycling industry. Because pressed skulls are generally valued on a free-metal recovery basis, which is influenced by the yield of recovery, or in other words, by the quality of the recycling process, it was recognized as important and useful to develop a method of fast and cost-effective nondestructive measurement of the free aluminum content in pressed skulls, independent of the technology of pressed skulls recycling. In the model developed in this work, the aluminum content in pressed skulls was expressed as a function of the pressed skulls density, the density of the nonmetallic phase, and the volume fraction of closed pores. In addition, the model demonstrated that under precisely defined conditions (i.e., skulls from the dross of the same aluminum alloy and skimmed, transported, cooled, and pressed in the same way and under the same processing conditions), when other parameters except the pressed skulls density remain constant, the aluminum content in pressed skulls can be expressed as a linear function of the pressed skulls density. Following the theoretical considerations presented in this work, a practical industrial methodology was developed for nondestructive prediction of the amount of free aluminum in pressed skulls w _Al, based on nondestructive measurement of the density ρ of the pressed skulls. The pressed skulls density is measured by a fully automatic gas displacement pyknometer with a working volume large enough to enable the insertion of the whole pressed skull sample. An additional integral part of this methodology is the set of experimentally determined linear graphs w _Al-ρ, plotted in advance for all classes of pressed skulls existing in the plant, from the experimentally collected data on pressed skulls density and aluminum recovery by melting. After selecting the proper graph w _Al-ρ, which is usually performed on an aluminum alloy basis, the pyknometric measured density of the pressed skulls can be routinely related to the aluminum content sought, within a relative error of ±5%.     

Kinetic Analysis of Isothermal Decomposition Process of Zinc Leach Residue in an Inert Atmosphere. The Estimation of the Apparent Activation Energy Distribution

Thermal decomposition of zinc leach residue has been studied in a tubular furnace under a constant nitrogen gas flowing, at four different operating temperatures (600°C, 750°C, 950°C, and 1150°C). Using a detailed kinetic analysis, it was shown that the investigated process can be described by a two-parameter autocatalytic ?esták–Berggren reaction model. It was noted that the apparent activation energy values E_a increase progressively with a degree of conversion, accompanied by the appearance of a convex Arrhenius dependence. This behavior is a characteristic of a system of parallel competing reactions. It was concluded that the investigated isothermal decomposition process is characterized by unusually very low preexponential factor and low values of the apparent activation energy. Based on the derived density distribution function of E_a values, it was concluded that the isothermal decomposition process probably occurs through four reaction steps, where each step is characterized by one parallel reaction.     

Composition of the Defensive Secretion in Three Species of European Millipedes

Three European julid species, Cylindroiulus boleti, Leptoiulus trilineatus, and Megaphyllum bosniense, secrete mixtures of up to 12 different quinones. The major components in these species are 2-methoxy-3-methyl-1,4-benzoquinone and 2-methyl-1,4-benzoquinone. 2-Methoxy-5-methylhydroquinone is detected for the first time in the Class Diplopoda. 2-Hydroxy-3-methyl-1,4-benzoquinone, 2,3-dimethoxyhydroquinone, 2-methyl-3,4-methylendioxyphenol, and 2,3-dimethoxy-5-methylhydroquinone are registered for the first time in representatives of the family Julidae. The similar chemical composition of defense secretions in all analyzed European julids and Pacific spirobolids supports the idea of the chemical consistency of defensive compounds in juliform millipedes.     

Studies on obtaining of aluminium ammonium calcium phosphates

Aluminium ammonium calcium phosphates were prepared with the use of AlCl₃, CaCO₃, H₃PO₄. The influence of the process parameters (pH 5 ± 3, the molar ratios of Ca²⁺:Al⁺³:PO₄^?3 in the substrates, respectively 0.31:0.62:1; 0.5:0.5:1; 0.72:0.36:1, temperature 40 ± 20 °C) on the phase composition and the product properties was determined. The process parameters that enable to obtain the material with expected physicochemical properties were determined based on the statistical evaluation of the experiments (fractional factorial design at three levels 3^(k?p)27). The phase composition of the obtained samples was studied with the use of XRD analysis. The specific surface area was calculated with the use of S_BET method and the particle size was determined by the laser scanning microscopy. The materials with the molar ratio of Al³⁺/NH₄⁺ and Al³⁺/Ca²⁺ in the range of 0.70–27.93 and 0.47–24.48, respectively, with an absorption oil number of 95–157 g/100 g paraffin oil, the S_BET within 25–118 m²/g, the pore volume within 0.14–0.74 cm³/g and the particle size in the range of 168–285 nm were obtained.