STATISTICAL ANALYSIS OF REACTION RATE DATA OF LIQUID PHASE SYNTHESIS OF DIMETHYL ETHER FROM METHANOL

The liquid phase catalytic dehydration of methanol to dimethyl ether (DME) is a key reaction step in the single-step synthesis of DME from CO-rich syngas in a slurry reactor. The effect of process variables including temperature, pressure, impeller speed, and feed methanol flow rate on DME synthesis rate has been studied by a systematic 24 full factorial experimental design with single replicate. The significant effects and interactions have been quantified by F-tests. The estimates of significant effects have been obtained by Yates' algorithm. Residual probability and normal probability dots have been obtained to test model adequacy. Finally, a computational model has been developed to predict the DME synthesis rate alt various values of process variables. The model has excellent interpolational predictive capability as evidenced by parity plots.     

Use of Warranties on Highway Projects: A Real Option Perspective

Since the introduction of warranty provisions in federal highway jobs, more and more state departments of transportation (DOTs) have considered the use of such provisions to protect their initial investment. This paper describes the pros and cons of warranty contracting in highway construction based on a survey of warranty practices in the United States. In particular, the need for state DOTs to buy a warranty for a well-built project is questioned. As an alternative, this paper introduces the warranty option, which gives the DOT the right to buy a warranty only if it becomes necessary at the end of construction. This option is exercised if the performance on site warrants it. This paper describes the mechanics of the warranty option and its advantages over the conventional warranty. A bid evaluation model is also developed for the warranty option approach.     

THERMAL STABILITY ANALYSIS OF THE LIQUID PHASE METHANOL SYNTHESIS REACTOR

The effect of addition of an inert liquid phase on the rate of heat generation in the catalytic synthesis of methanol from syngas has been studied. Gas compositions typical of product gases from Lurgi and Koppers-Totzek gasifiers, represented by H₂-rich and CO-rich syngas respectively, were used to experimentally verify the “slope” and “dynamic” critria in a three-phase fixed bed recycle reactor. The liquid medium, witco-40 oil, has been effective in controlling the rate of heat generation and in preventing catalyst overheating, signifying that the liquid phase synthesis is thermally far more stable than the vapor phase synthesis. The experimental thermal stability study provides crucial and valuable information in commercializing the liquid phase methanol synthesis process. The current approach of thermal stability analysis does not require any a priori assumption or predetermined reaction kinetics.     

State of Practice for Positive Moment Connections in Prestressed Concrete Girders Made Continuous

Precast bridges are often constructed as single span for dead load, but continuous for live load. A diaphragm connection is provided for negative moment continuity. However, the connection may also be subjected to positive moments due to time-dependent effects. Because these moments may be large enough to damage the diaphragm or even the girders, a positive moment connection is often provided. This paper reports on a study to determine the types of positive moment connections used across the country and to identify potential problems with these types of connections. A questionnaire survey was conducted to assess the state of practice for precast prestressed concrete bridges made continuous. The survey provides valuable information on this type of bridge and updates a previous survey on this subject.     

A Novel High Nitrogen Steel Powder Designed for Minimized Cr2N Precipitations

High nitrogen steels provide excellent mechanical properties and corrosion resistance but are prone to form precipitates which adversely affect the corrosion resistance and toughness. High nitrogen steel powders currently available in the market are not claimed to be precipitate free. It is critical to avoid these precipitates while retaining nitrogen in the dissolved form to realize the value of these powder alloys. However, retaining high level of dissolved nitrogen in steel powder during melt atomization process is very challenging. Instead, solid-state dissolution of nitrogen into the powder alloy followed by rapid cooling may provide a convenient approach to avoid precipitate formation compared to traditional melt processing. This study presents a solution treatment approach to achieve elevated dissolved nitrogen levels (~ 0.4 wt pct) in Fe–Mn–Cr powder alloy with negligible precipitation of nitrides. The influence of starting material, holding time, temperature and cooling rate on the resulting microstructure is presented. A fully austenite matrix with high dissolved nitrogen content resulted in powders with desired mechanical properties.

     

Material Control System for the Manufactured Housing Industry

A manufactured home is a factory-built house constructed in a controlled factory environment according to federal standards known as the Department of Housing and Urban Development (HUD) code. The manufactured home shares approximately 20% of the total housing units in the United States and plays an important role in providing affordable housing. However, in terms of material engineering, advanced techniques are scarcely used in the manufactured housing (MH) industry. The current material flow and control systems are characterized as independent demand systems that are based on the personal experience of the material managers. Although independent inventory control systems are widely used in many manufacturing industries, these systems lead to a large amount of inventory and have many drawbacks for the MH industry. On the other hand, dependent inventory systems can reduce unfavorable inventory levels using new techniques and present substantial benefits for the MH industry. This paper applies lean inventory control systems and supply chain management techniques to the current systems of the MH industry and proposes a new framework of material control systems as one of the system management tools.     

Moisture adsorption behaviour of esterified rubber wood (Hevea brasiliensis)

Hevea brasiliensis ) esterified with acetic anhydride, maleic anhydride and phthalic anhydride was studied for moisture adsorption behaviour. FTIR spectroscopic technique was used to analyse the chemical changes in the wood through the correspondent reactions. Spectra indicated increasing intensity of the C=O and C-O stretching bands, and reduction in O-H stretching vibrations that reflects formation of less hygroscopic ester bonds with hydroxyl groups of cell wall polymers. Moisture adsorption isotherms show low equilibrium moisture content in esterified wood at all relative humidity values as compared to a control. The adsorption data was analysed by applying Hailwood-Horrobin theory which separated the adsorbed water into hydrated water and dissolved water corresponding to mono-layer and multi-layer adsorption. Curve for M_h and M_s were similar in pattern for esterified wood and control with different magnitude. Low M_h and M_s in esterified wood indicate reduction in moisture adsorption sites. Inaccessible fraction of wood for water vapour was increased by 43%, 32% and 26% in acetic, maleic and phthalic anhydride treated wood, respectively, compared to the control. Acetic anhydride treatment was found most effective in reducing hygroscopicity of wood.

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Hevea brasiliensis ) wurde verestert mit Anhydriden der Maleins?ure, Essigs?ure und Phtals?ure. Das Adsorptionsverhalten bei verschiedenen Feuchten wurde mit FTIR-Methoden untersucht, um die entsprechenden chemischen Abl?ufe zu erfassen. Intensivere C=O, und -C-O- Streckschwingungen sowie reduzierte OH-Schwingungen reflektieren die neu gebildeten, weniger hygroskopischen Esterbindungen. Bei allen modifizierten Proben ergaben sich niedrigere Gleichgewichtsfeuchten. Die Adsorptions-Isothermen wurden mit Hilfe der Hailwood-Horrobin Theorie analysiert, um adsorbiertes (M_h) und gel?stes (M_s) Wasser zu unterscheiden. Der Kurvenverlauf für M_h und M_s für modifiziertes und unbehandeltes Holz war qualitativ ?hnlich, und unterschied sich nur quantitativ. Geringe Werte für M_h und M_s zeigen eine Verringerung der m?glichen Adsorptionsstellen an. Der nicht zug?ngliche Anteil des Holzes, bezogen auf Kontrollproben, verringerte sich auf 43% (Acetanhydrid), 32% (Maleins?ureanhydrid) und 26% (Phthals?ureanhydrid). Acetanhydrid erwies sich als das effektivste Mittel, um die Hygroskopizit?t zu erniedrigen.

     

KINETICS OF LIQUID PHASE CATALYTIC DEHYDRATION OF METHANOL TO DIMETHYL ETHER

The kinetics of the liquid phase catalytic dehydration of methanol to dimethyl ether were investigated. The experiments were carried out under low concentrations of feed in a 1-L stirred autoclave, according to a statistical experimental design. The inert liquid phase used for this investigation was a 78:22 blend of paraffinic and naphthenic mineral oils. A complete thermodynamic analysis was carried out in order to determine the liquid phase concentrations of the dissolved species. A global kinetic model was developed for the rate of dimethyl ether synthesis in terms of the liquid phase concentration of methanol. The activation energy of the reaction was found to be 18,830 cal/gmol. Based on a step-wise linear regression analysis of the kinetic data, the order of the reaction which gave the best fit was 0.28 with respect to methanol. Effects of the solid to liquid and the gas to liquid mass transfer resistances on the kinetic rate have also been investigated.     

Modelling of attenuation of Lamb waves using Rayleigh damping: Numerical and experimental studies

In this study, the Lamb mode attenuation constants were derived in terms of the attenuation coefficient, group velocity and central frequency of excitation of the Lamb mode, using the Rayleigh damping model. Attenuation of Lamb waves, both fundamental symmetric and anti-symmetric modes, propagating through viscoelastic media (cross-ply glass/epoxy laminate) was modelled using the Finite Element Method. Numerically simulated attenuation of Lamb waves using Lamb mode attenuation constants was found to be in good agreement with the assumed attenuation. Experiments were performed on a quasi-isotropic laminate, employing air-coupled ultrasonic transducers, to measure the attenuation coefficient. Lamb mode attenuation constants, computed using the attenuation coefficient, were used to model the attenuation of the Lamb mode in quasi-isotropic laminates. Numerically simulated amplitude variation was found to be in good agreement with that computed from experiments.