Springback analysis of thin rectangular bars of non-linear work-hardening materials under torsional loading

A theoretical analysis of the springback of narrow rectangular strips of non-linear work-hardening material under torsional loading has been carried out. This theoretical analysis is supported by experimental results for rectangular mild steel strips of different thicknesses and lengths. Finally an analytical generalized expression relating angle of twist to twisting moment and residual angle of twist per unit length for rectangular strips under plastic torsion is obtained in non-dimensionalized form. A comparison between the results obtained for bars of non- linear and linear work-hardening materials loaded under torsion is also made.     

PCAAD—an object-oriented expert system for assembly of printed circuit boards

Abstract: Electronics manufacturing is the fastest growing segment of the manufacturing domain today. The rapid change in printed circuit board manufacturing has been possible with the induction of surface-mounted components and robotic assembly. The high density packaging capability of surface-mounted technology has contributed enormously to the development of new trends in printed circuit board manufacturing.
PCAAD—Printed Circuit Board Assembly Advisor—is an expert system developed to capture this new technology and its interaction with the existing through-hole-mounting technology. In building the system, rules and guidelines pertaining to assembly are formulated and incorporated into the knowledge-base. The system is built on an object-oriented paradigm. The object-oriented approach, Smalltalk-80, the object-oriented language and the hierarchical rule structure paradigm are briefly discussed. A rating system is also introduced to rank various assembly designs. PCAAD can advise whether or not to proceed with assembly with a particular assembly design, and suggests assembly modification at the early stage of design to eliminate the assembly problems in the later phase of board production.     

Estimation of Concentration of Particles in Polymerizing Fluid during Centrifugal Casting of Functionally Graded Polymer Composites

The concentration of uniformly distributed particles in a fluid changes with time in the direction of gravitational or centrifugal force to form a concentration gradient. The change in the concentration is an outcome of velocity variation of particles in a fluid. A modified equation for terminal velocity, v _m of particles in polymerizing-fluid under centrifugal force is proposed to estimate the changes in the volume fraction of particles in the graded composites. The proposed equation introduces the effect of cure kinetics of polymer and its effect on particle movement in the model that was based on the modified Stoke’s law, considering the parameters related to particle hindrance, centrifugal force, particle dimensions, viscosity variation etc. The model predictions of concentration changes at the different locations of samples were compared with calcium carbonate filled polysulphide-modified-epoxy graded composites prepared by centrifugal casting.. The effect of particle size, delayed curing rate of matrix were explored. The simulated results are in good agreement with those of experiments.     

Evaluating the role of composition and local structure on alkali out-diffusion in glasses for thin-film solar cells

The presence of alkali ions has reportedly improved the performance of CIGS/CZTS–based thin-film solar cells. The out-diffusion of the alkali ion, in particular, Na, from the glass substrate offers a facile scalable route of supplying the alkali ions during the growth of the absorber layer. In this work, we demonstrate the diffusion of different alkali ions (Li/Na/K) from composition tuned glasses with intentionally incorporated excess alkali ions into a thin Mo film, typically used as a bottom electrode in solar cells. We also evaluate the physical, mechanical, and thermal properties of the glasses for suitability as a substrate in thin-film deposition. The out-diffusion of alkali ions to the overlayer is found to be critically influenced by the composition and the local structure of the glasses. The Na ions exhibit the highest extent of diffusion among the alkali ions present in glass substrates, while that for the K-ions is the lowest. For the glasses with mixed alkali ions, the presence of Li facilitated the out-diffusion of Na, whereas K ions appear to inhibit the same. Differently with the existing reports, we show that the activation energy and the presence of Ca ions as additional modifiers play a crucial role in the transport mechanism of the ions. In addition, the synthesized glasses exhibit hardness of the order 5-7 GPa, density ~2.55 g cm^-3. The glass transition temperature lies between 535 and 580°C and the coefficient of thermal expansion 8.5-10 ppm/K, which is highly suitable for use as substrates in thin-film solar cells.     

Optimization of A-TIG process parameters using response surface methodology

In the present work, the influence of process parameters such as welding current (I), welding speed (S), and flux coating density (F) on different aspects of weld bead geometry for example depth of penetration (DOP), bead width (BW), depth to width ratio (D/W), and weld fusion zone area (WA) were investigated by using the central composite design (CCD). 9–12% Cr ferritic stainless steel (FSS) plates were welded using A-TIG welding. It was observed that all input variables have a direct influence on the DOP, BW, and D/W. However, flux coating density has no significant effect on WA. Mathematical models were generated from the obtained responses to predict the weld bead geometry. An optimized DOP, BW, D/W, and WA of 6.95?mm, 8.76?mm, 0.80, and 41.99?mm², respectively, were predicted at the welding current of 213.78 A, the welding speed of 96.22?mm/min, and the flux coating density of 1.99?mg/cm². Conformity test was done to check the practicability of the developed models. The conformity test results were in good agreement with the predicted values. Arc constriction and reversal in Marangoni convection were considered as major mechanisms for the deep and narrow weld bead during A-TIG welding.     

Study on dislocation density,microstructure, and mechanical properties of P92 steel for different heat treatment conditions

The impact of various heat treatment procedures on microstructure, dislocation density, hardness, tensile characteristics, and impact toughness of P92 steel was examined in the current experiment. The martensitic microstructure and average microhardness of 463 HV 0.2±8 HV 0.2 of the normalized steel were prevalent. A tempering procedure was carried out at 760 °C for a range of 2 hours to 6 hours. Additionally, an X-ray diffraction examination was carried out, and the results were used to determine the dislocation density. The normalized sample was characterized by a high dislocation density. The dislocation density was decreased by tempering of normalized samples. With an increase in tempering time, the effect of the treatment coarsened the grains, precipitates, and decreased the area fraction of precipitates. After tempering, MX, M₂₃C₆, and M₇C₃ types precipitates were found to have precipitated, according to energy dispersive spectroscopy and x-ray diffraction research. The ideal tempering period was determined to be 4 hours at a tempering temperature of 760 °C based on the microstructure and mechanical characteristics. Steel that was tempered at 760 °C for 4 hours had a yield strength of 472 MPa, an ultimate tensile strength of 668.02 MPa, and an elongation of 26.05 %, respectively.     

Influence of Silicon Morphology and Mechanical Properties of Piston Alloys

In this paper, the influence of silicon particle morphology on mechanical properties of two piston alloys has been reported. Alloys having nominal composition Al-12%Si-1%Ni-0.8%Cu-0.6%Mg (LM13) and Al-17%Si-1%Ni-0.8%Cu-0.6%Mg (LM28) were prepared by melting and casting. The morphology of silicon crystals was changed using additives during the melt treatment and subsequently by heat treatment. Mechanical properties such as hardness, ductility, and tensile strength of experimental alloys were tested. Test results showed that the melt treatment and heat treatment of both the alloys increased the tensile strength, hardness, and ductility. However, the influence of melt treatment on mechanical properties was not as significant as that of heat treatment. Tensile strength and ductility of LM13 was found to be higher than the LM28 alloy under similar conditions. Hardness of LM28 was higher than the LM13 alloy. Optical and SEM studies showed a change in eutectic silicon morphology on melt treatment of LM13. However, change in morphology of primary silicon particles was not significant as for LM28. Heat treatment of both alloys caused spheroidization and better distribution of eutectic silicon crystals. Sharp-edged primary silicon particles were rounded off after the heat treatment of LM28. Scanning electron microscopy (SEM) of tensile fractured surfaces was carried out to study the influence of microstructure on fracture mode. Heat treatment of both alloys promotes dimple fracture. However, as-cast and melt-treated alloys show predominantly cleavage fracture.     

Delineation of salt-affected soils and waterlogged areas in the Indo-Gangetic plains using IRS-1C LISS-III data

Waterlogging and subsequent salinization and/alkalinization is the major land degradation problem in irrigated commands in the arid and semi-arid regions. The Linear Imaging Self-scanning Sensor (LISS-III) digital data acquired by the Indian Remote Sensing Satellite (IRS-1C) over part of the Indo-gangetic plains are digitally analysed for delineating salt-affected and waterlogged areas on a IBM RS-6000 system. A comparison with the IRS-1B LISS-II data, with comparable spectral bands and acquired very close to LISS-III data, reveals a relatively poor overall classification accuracy achieved from this data as compared to LISS-II data. This may be attributed to higher intra-class spectral variations resulting from high spatial resolution LISS-III data. The classifiers capable of exploiting the spectral variations in spatial domain, like segmentation, textural analysis, etc., need to be used for exploiting the full potential of IRS-1C LISS-III data for mapping salt-affected soils and other degraded lands.     

Effect of Vortex Finder Diameter on Flow Field and Collection Efficiency of Cyclone Separators

In this study, aerocyclone separators, with five different vortex finder diameters are simulated using commercially available computational fluid dynamics code Fluent 6.3.26 to analyze flow field pattern and the collection efficiency. It is found that a decrease in vortex finder diameter results in an increase in pressure drop by 47.84% and an increase in the collection efficiency by 9.54%, whereas, the increase in vortex finder diameter leads to a reduction in pressure drop by 23.87% and a decrease in the collection efficiency by 7.70% as compared to the Stairmand high efficiency cyclone. It is also observed that a decrease in vortex finder diameter leads to about 33% increase in axial velocity and about 25% increase in tangential velocity, whereas, an increase in vortex finder diameter results in about 23% decrease in axial velocity and about 12% decrease in tangential velocity as compared to the Stairmand high efficiency cyclone.