Effect of Ni-modified α-Al2O3 prepared by sol–gel and solvothermal methods on the characteristics and catalytic properties of Pd/α-Al2O3 catalysts

In the present study, Ni-modified α-Al₂O₃ with Ni/Al ratios of 0.3 and 0.5 were prepared by sol–gel and solvothermal method and then were impregnated with 0.3 wt.% Pd. Due to different crystallization mechanism of the two preparation methods used, addition of nickel during preparation of α-Al₂O₃ resulted in various species such as NiAl₂O₄, mixed phases between NiAl₂O₄ and α-Al₂O₃, and mixed phases between NiAl₂O₄ and NiO. As revealed by NH₃-temperature programmed desorption, formation of NiAl₂O₄ drastically reduced acidity of alumina, hence lower amounts of coke deposited during acetylene hydrogenation was found for the Ni-modified α-Al₂O₃ supported catalysts. For any given method, ethylene selectivity was improved in the order of Pd/Ni–Al₂O₃-0.5 > Pd/Ni–Al₂O₃-0.3 > Pd/Ni–Al₂O₃-0  Pd/α–Al₂O₃-commercial. When comparing the samples prepared by different techniques, the sol–gel-made samples showed better performances than the solvothermal-derived ones.     

Performance of Pd catalysts supported on nanocrystalline α-Al2O3 and Ni-modified α-Al2O3 in selective hydrogenation of acetylene

Nanocrystalline α-Al₂O₃ and Ni-modified α-Al₂O₃ have been prepared by sol–gel and solvothermal methods and employed as supports for Pd catalysts. Regardless of the preparation method used, NiAl₂O₄ spinel was formed on the Ni-modified α-Al₂O₃ after calcination at 1150 °C. However, an addition of NiO peaks was also observed by X-ray diffraction for the solvothermal-made Ni-modified α-Al₂O₃ powder. Catalytic performances of the Pd catalysts supported on these nanocrystalline α-Al₂O₃ and Ni-modified α-Al₂O₃ in selective hydrogenation of acetylene were found to be superior to those of the commercial α-Al₂O₃ supported one. Ethylene selectivities were improved in the order: Pd/Ni-modified α-Al₂O₃–sol–gel > Pd/Ni-modified α-Al₂O₃-solvothermal ≈ Pd/α-Al₂O₃–sol–gel > Pd/α-Al₂O₃-solvothermal  Pd/α-Al₂O₃-commerical. As revealed by NH₃ temperature program desorption studies, incorporation of Ni atoms in α-Al₂O₃ resulted in a significant decrease of acid sites on the alumina supports. Moreover, XPS revealed a shift of Pd 3d binding energy for Pd catalyst supported on Ni-modified α-Al₂O₃–sol–gel where only NiAl₂O₄ was formed, suggesting that the electronic properties of Pd may be modified.