Application of Taguchi method in determining optimum level of curing system of NBR/PVC blend

Taguchi method is applied in this study to determine the optimum level of curing system (sulfur, MBTS, and CBS) in a NBR/PVC blend. By considering physicomechanical properties of cured NBR/PVC blend, optimum level of curing system is determined. A fixed master batch formulation of NBR/PVC is used, and the effect of curing system is studied on the physicomechanical properties of NBR/PVC blend, such as tensile strength (TS) and elongation‐at‐break (EB) before and after aging and also hardness and abrasion. The L9 orthogonal array that includes nine rows and four columns is applied. In this matrix, rows show the experiments and three columns show the amount of three factors (sulfur, MBTS, and CBS) and one column is left arbitrarily as an empty column. In this array, the columns are mutually orthogonal. The optimum physicomechanical properties of cured NBR/PVC blend are at 2 phr sulfur, 2 phr MBTS, and 0.5 phr CBS of curing system. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 5358–5362, 2006     

Microstructural and mechanical assessment of transient liquid phase bonded commercially pure titanium

Diffusion joining of commercially pure titanium was successfully prepared via transient liquid phase bonding in vacuum environment. The process was carried out using AMS 4772 silver-based filler alloy at 900–1000°C for various holding time under the vacuum of 6?×?10^?7?Torr. Optical and scanning electron microscopy equipped with an EDS analyzer was conducted for microstructural evaluations. Mechanical properties were also investigated by shear test, fractographic assessment and X-ray diffraction analyses. The tendency to achieve isothermally solidified joint increased by increasing bonding time. No sign of athermal solidification was detected of sample bonded at 1000°C for 90?min. Consequently, the bonding condition of a high quality joint was obtained. Elemental analyses revealed that filler alloy’s elements (Ag, Cu) distributed more uniformly in fully isothermal solidified bond, whereas the aggregation of these elements is considerable in athermally solidified bond. Shear test results represented that the highest shear strength attributed to the sample bonded in isothermal solidified condition (bonded at 1000°C for 90?min).     

Failure Analysis: Sulfide Stress Corrosion Cracking and Hydrogen-Induced Cracking of A216-WCC Wellhead Flow Control Valve Body

The wellhead flow control valve bodies which are the focal point of this failure case study were installed in some of the upstream facilities of Khangiran’s sour gas wells. These valve bodies have been operating satisfactorily for 3 years in wet H₂S environment before some pits and cracks were detected in all of them during the periodical technical inspections. One failed valve body was investigated by chemical and microstructural analytical techniques to find out the failure cause and provide preventive measures. The valve body alloy was A216-WCC cast carbon steel. During investigation many cracks were observed on the inner surface of the valve body grown from the surface pits. The results indicate that flow control valve body failed due to combination of hydrogen-induced corrosion cracking and sulfide stress corrosion cracking. According to HIC and SSC laboratory tests and also with regard to cost of engineering materials, it was evident that the best alternative for the valve body alloy is A217-WC9 cast Cr–Mo steel.     

Chatter suppression in five-axis machining of flexible parts

In this work on line and off line measures for chatter suppression in cutting flexible turbine blades on a five-axis machine were implemented. The off line measure was implemented by increasing the feed rate at times when the rotary axes were undergoing large increments. A spindle speed ramping controller was implemented for on line control. A combined scheme was also implemented where both the feed scheduling, off line, and speed ramping, on line, effected the cutting simultaneously. Cutting tests of aluminum turbine blades were conducted to test the effectiveness of the different vibration suppression measures. Each measure, on and off line, worked well individually, and better results were obtained under the combined scheme.     

Phase evolution in mechanical alloying and spark plasma sintering of AlxCoCrCuFeNi HEAs

ABSTRACT

Al_xCoCrCuFeNi high-entropy alloys were synthesised through mechanical alloying and spark plasma sintering. Different alloys were produced by varying the aluminium content (x?=?0.5, 1.5, 2.5 and 4). The influences of the milling duration on the evolution of microstructure, constituent phases and morphology were studied. Increasing milling time resulted in grain refinement and higher solid solution homogenisation characterised by a high internal strain. As a consequence of aluminium addition, the microstructure of materials evolved from face centered cubic (FCC) and body centered cubic (BCC) phases to FCC, BCC and ordered BCC phases. Both mechanical alloying and SPS conditions as well as aluminium content led to grain refinement and variations of mechanical properties. In particular, hardness increased with increasing aluminium content. The aluminium percentage and the evolution of consequent phases are responsible for the microstructural stability at high temperatures. In addition, with Al content increase, the further synergy of strength and ductility along with a more pronounced strain hardening was obtained.     

Torsionsspannungen in prismatischen,unrunden Profilwellen mit trochoidischen Konturen

Forschung im Ingenieurwesen - Dieser Beitrag beschäftigt sich mit einem analytischen Ansatz zur Ermittlung des Spannungszustandes in torsionsbelastetsten unrunden Profilen. Der Ansatz basiert...     

Neuroblastoma cells displacement by magnetic carbon nanotubes

In this paper, as-produced multiwall carbon nanotubes (MWNTs) have been analyzed by scanning electron microscopy and energy dispersive X-ray spectrometry, revealing the presence of Fe, Al, and Zn residuals and impurities. MWNTs have then been dispersed in Pluronic F127 aqueous solution and used to seed neuroblastoma cell lines (HN9.10e and SH-SY5Y) for three days. We found that MWNTs interact with cells and induce, under a permanent constant magnetic field, the cell displacement toward the magnetic source.     

Effects of nanoclay and coupling agent on the physico‐mechanical,morphological, and thermal properties of wood flour/polypropylene composites

This article presents the effects of coupling agent and nanoclay (NC) on some properties of wood flour/polypropylene composites. The composites with different NC and maleic anhydride grafted polypropylene (MAPP) contents were fabricated by melt compounding in a twin‐screw extruder and then by injection molding. The mass ratio of the wood flour to polymer was 40/60 (w/w). Results showed that applying MAPP on the surface of the wood flour can promote filler polymer interaction, which, in turn, would improve mechanical properties of the composite as well as its water uptake and thermal stability. Composite voids and the lumens of the fibers were filled with NC, which prevented the penetration of water by the capillary action into the deeper parts of composite. Therefore, the water absorption in composites fabricated using NC was significantly reduced. Scanning electron microscopy has shown that the treatment of composites with 5 wt% MAPP, promotes better fiber–matrix interaction, resulting in a few numbers of pull‐out traces. In all cases, the degradation temperatures shifted to higher values after using MAPP. The largest improvement on the thermal stability of composites was achieved when NC was added. POLYM. ENG. SCI., 2011. © 2010 Society of Plastics Engineers     

Synthesis and characterization of novel organosoluble polyesters based on a DIOL with azaquinoxaline ring

A series of new polyesters were synthesized by polycondensation of aliphatic and aromatic dicarboxylic dichlorides with a novel quinoxaline diol, 2,3‐bis (4‐hydroxy phenyl)‐5‐azaquinoxaline (DIOL). The DIOL was synthesized by reacting 4,4′‐dihydroxy benzil with 2, 3‐diaminopyridine (yield: 85%), and characterized by FTIR and ¹H‐NMR spectra. All polyesters showed good solubility in most aprotic polar solvents such as NMP (N‐methylpyrrolidone), DMF (dimethylformamide), DMSO (dimethylsulfoxide), DMAc (dimethylacetamide), HMPA (hexamethylenephosphoramide), and Py (pyridine). The inherent viscosity of polyesters was obtained in the range of 1.1–1.22 dL/mg. The glass transition temperatures of the polyesters were in the range of 200–280°C, as determined by DSC. The initial decomposition temperatures of the polyesters were above 300°C and the char yield at 750°C ranged from 30 to 60% under nitrogen atmosphere. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009