Modeling the nonlinear viscoelastic behavior of polyurea using a distortion modified free volume approach

The pressure-dependent behavior of polyurea was examined under monotonic loading in the confined compression configuration. Additional data from Arcan shear and uniaxial compression was used to respectively complete parameter selection for the linear and nonlinear behavior and then validate it. The bulk and shear relaxation behavior were both pressure dependent. Under ramp loadings, the shear and tensile responses were quite nonlinearly viscoelastic.     

On the deformation and failure of Al 6061-T6 in plane strain tension evaluated through in situ microscopy

We investigate deformation and failure of Al 6061-T6 in plane strain conditions through in situ scanning electron microscopy. The global behavior of the specimen, as well as the local deformation of the matrix material, second phase particles, and preexisting voids, is observed with a combination of high temporal/low spatial resolution images and low temporal/high spatial resolution images. It is found that the matrix dominates the deformation response, with the second phase particles and voids imparting little influence on the deformation under the moderate triaxiality levels encountered in this experiment. The initiation or nucleation of cracks is observed to occur by plastic slip.     

Deformation and failure in nodular cast iron

Ductile failure in nodular cast iron is explored through uniaxial tension and notched tension experiments. Specimens obtained through tests interrupted at various stages of deformation and failure evolution were examined through quantitative microscopy to discern the mechanisms of failure and to quantitatively evaluate the local strain evolution. Fractographic observations were used to identify the onset and evolution of damage processes during the deformation and failure of nodular cast iron. These tests and observations reveal that void growth and coalescence occurred only within a narrow localized band, whose size is comparable with the size of the graphite nodules; no statistically significant changes in the porosity were observed outside this zone.     

On the dynamics of localization and fragmentation—III. Effect of cladding with a polymer

In this series of papers, we investigate the mechanics and physics of necking and fragmentation in ductile materials. The behavior of ductile metals at strain rates of about 4,000–15,000 per second is considered. The expanding ring experiment is used as the vehicle for examining the material behavior in this range of strain rates. In Part I, the details of the experiment and the experimental observations on Al 6061-O were reported. Statistics of necking and fragmentation were evaluated and the process was modeled through the idea of the Mott release waves both from necking and fragmentation. Finally, it was shown that the strain in the ring never exceeded the necking strain in regions that strained uniformly. In Part II, we addressed the issues of strain hardening, ductility, geometry and size. Specifically, we examined different materials—Al 1100-H14, and Cu 101—and concluded that geometric constraint influences the strain at onset of localization significantly. The time taken for the localization to propagate across the cross-section and begin to unload its neighborhood was shown to control the amount of strain that can be experienced by the material; this also influences the statistics of localization and fragmentation. In the present paper, Part III, we examine the influence of compliant polymeric claddings on the localization and fragmentation response of metallic materials. Thin aluminum rings were coated with a layer of polyurea, with the thickness being an important parameter in the study. The onset of necking localization is shown not to be influenced by the coating; however, the propagation of unloading or release waves is shown to be significantly impeded by the cladding and therefore, further straining and fragmentation of the rings is affected. This result is of great importance in determining the impact resistance of elastomer-clad metallic structures. In future contributions as part of this sequel, we will explore the effect the development of localization and fragmentation in tubes and sheets where the geometric constraint can be varied over an even larger range.     

An experimental investigation of mixed-mode fracture

In this paper, mixed-mode fracture is investigated experimentally. In the first part, critical conditions for initiation of crack growth are explored. The method of caustics was used in conjunction with a high speed video system to determine critical stress intensity factors at initiation of crack growth. It was found that the maximum tangential stress criterion originally proposed by Erdogan and Sih [1] was the best criterion in terms of predictive capability. Polymethylmethacrylate and Homalite-100 were used in the experiments and Homalite-100 was found to exhibit significant rate dependence. In the second part, crack growth initiated under mixed-mode loading is addressed. It is shown that subsequent slow crack growth in PMMA is under pure mode-I conditions.

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Résumé On étudie par voie expérimentale les ruptures selon un mode mixte. On explore, dans une première partie, les conditions d'amorçage de la croissance d'une fissure. En utilisant la méthode des caustiques en association avec un système vidéo à grande vitesse, on détermine les facteurs critiques d'intensité de contraintes correspondant à l'amorçage de la fissure. On trouve que le critère de contrainte maximum tangentielle, proposé à l'origine par Erdogan et Sih, est le meilleur en termes de capacité de prédiction. Pour les essais, on a utilisé du plyméthylméthacrylate et de l'Homalite-100, et on a trouvé que ce dernier matériau faisait état d'une sensibilité importante à la vitesse. La deuxième partie du travail est consacrée à la croissance d'une fissure sous un mode de sollicitations mixte. On montre que la propagation lente de la fissure dans le PMMA se produit sous des conditions de pur Mode I.

     

The Sandia Fracture Challenge: blind round robin predictions of ductile tearing

Existing and emerging methods in computational mechanics are rarely validated against problems with an unknown outcome. For this reason, Sandia National Laboratories, in partnership with US National Science Foundation and Naval Surface Warfare Center Carderock Division, launched a computational challenge in mid-summer, 2012. Researchers and engineers were invited to predict crack initiation and propagation in a simple but novel geometry fabricated from a common off-the-shelf commercial engineering alloy. The goal of this international Sandia Fracture Challenge was to benchmark the capabilities for the prediction of deformation and damage evolution associated with ductile tearing in structural metals, including physics models, computational methods, and numerical implementations currently available in the computational fracture community. Thirteen teams participated, reporting blind predictions for the outcome of the Challenge. The simulations and experiments were performed independently and kept confidential. The methods for fracture prediction taken by the thirteen teams ranged from very simple engineering calculations to complicated multiscale simulations. The wide variation in modeling results showed a striking lack of consistency across research groups in addressing problems of ductile fracture. While some methods were more successful than others, it is clear that the problem of ductile fracture prediction continues to be challenging. Specific areas of deficiency have been identified through this effort. Also, the effort has underscored the need for additional blind prediction-based assessments.