Developing a virtual machining model to generate MTConnect machine-monitoring data from STEP-NC

The ability to predict performance of manufacturing equipment during early stages of process planning is vital for improving efficiency of manufacturing processes. In the metal cutting industry, measurement of machining performance is usually carried out by collecting machine-monitoring data that record the machine tool’s actions (e.g. coordinates of axis location and power consumption). Understanding the impacts of process planning decisions is central to the enhancement of the machining performance. However, current methodologies lack the necessary models and tools to predict impacts of process planning decisions on the machining performance. This paper presents the development of a virtual machining model (called STEP2M model) that generates machine-monitoring data from process planning data. The STEP2M model builds upon a physical model-based analysis for the sources of energy on a machine tool, and adopts STEP-NC and MTConnect standardised interfaces to represent process planning and machine-monitoring data. We have developed a prototype system for 2-axis turning operation and validated the system by conducting an experiment using a Computer Numerical Control lathe. The virtual machining model presented in this paper enables process planners to analyse machining performance through virtual measurement and to perform interoperable data communication through standardised interfaces.     

Predictive Thermal Inactivation Model for Effects and Interactions of Temperature, NaCl, Sodium Pyrophosphate, and Sodium Lactate on Listeria monocytogenes in Ground Beef

The effects and interactions of heating temperature (60 °C to 73.9 °C), salt (0.0 % to 4.5 %?w/v), sodium pyrophosphate (0.0 % to 0.5 %?w/v), and sodium lactate (0.0 % to 4.5 %?w/v) on the heat resistance of a five-strain mixture of Listeria monocytogenes in 75 % lean ground beef were examined. Meat samples in sterile filtered stomacher bags were heated in a temperature controlled waterbath to determine thermal death times. The recovery medium was tryptic soy agar supplemented with 0.6 % yeast extract and 1 % sodium pyruvate. Weibull survival functions were employed to model the primary survival curves. Then, survival curve-specific estimated parameter values obtained from the Weibull model were used for determining a secondary model. The results indicate that temperature and salt have a large impact on the inactivation kinetics of L. monocytogenes, while sodium lactate (NaL) has an impact in the presence of salt. The model presented in this paper for predicting inactivation of L. monocytogenes can be used as an aid in designing lethality treatments meant to control the presence of this pathogen in ready-to-eat products.     

Structural and Luminescence Studies on Barium Sodium Borosilicate Glasses Containing Uranium Oxides

Barium sodium borosilicate glasses containing different amounts of uranium oxides were prepared by conventional melt quench method and investigated for their structural aspects by ²⁹Si and ¹¹B MAS NMR technique combined with steady‐state luminescence and lifetime measurements. Based on MAS NMR studies, it is confirmed that uranium ions act as network modifier up to 15 wt% and beyond which a separate uranium containing phase is formed. From the luminescence studies, it is inferred that uranyl species is in a highly distorted environment. For more than 15 wt% uranium oxide incorporation, weaker U–O–U linkages are formed at the expense stronger U–O–Si/B linkages, as suggested by the excited state lifetime value of the uranyl species as well as red shift in emission peak maximum. For glass samples containing more than 25 wt% uranium oxides, crystalline barium uranium silicate gets phase separated from glass matrix as confirmed by XRD studies.     

Reductionin Listeria monocytogenes,Salmonella enterica and Escherichia coli O157:H7 in vitro and on tomato by sophorolipid and sanitiser as affected by temperature and storage time

Increased consumption of produce by consumers has been attributed to perceived health benefits of postharvest produce. Pathogen control is crucial because periodic occurrences and contamination of tomato and leafy greens have exacerbated food safety risks for consumers. We investigated the effects of temperatures (5 and 25 °C), storage time (30 min and 24 h) for inactivation of Listeria monocytogenes, Salmonella enterica and Escherichia coli O157:H7 by sophorolipid (SL‐p) produced fermentatively using palmitic acid as a co‐substrate at different concentrations in vitro. Reduction in pathogenic bacteria on grape tomato by SL‐p, sanitiser (Lovit) and combinations of SL‐p and sanitiser was determined. Temperature and storage time significantly (P < 0.05) affected pathogen inactivations by SL‐p as pathogen reductions were greater at 25 °C and 24 h than at 5 °C and 30 min of storage. L. monocytogenes was the most sensitive to SL‐p treatment as reductions of 5 log relative to untreated controls were attained at 0.12% of SL‐p. Significant reductions in S. enterica (1.91–3.85 logs) and E. coli O157:H7 (0.87–4.09 logs) were recorded at 2–5% of SL‐p. Lower populations of Salmonella and E. coli O157:H7 were inactivated than L. monocytogenes. On grape tomato, pathogen populations inactivated increased at higher SL‐p levels at 25 °C. Sanitiser and sanitiser + SL‐p reduced bacterial populations on tomato by 5.29–5.76 logs and 0.71–3.3.66 logs, respectively. These results imply the interactions of temperature, storage time and SL‐p significantly (P < 0.05) affected pathogen strain reductions. The combination of SL‐p with sanitiser led to synergistic effect on E. coli O157:H7, but not L. monocytogenes and S. enterica.     

Printed circuit technology for fabrication of plastic-based microfluidic devices

One of the primary advantages of using plastic-based substrates for microfluidic systems is the ease with which devices can be fabricated with minimal dependence on specialized laboratory equipment. These devices are often produced using soft lithography techniques to cast replicas of a rigid mold or master incorporating a negative image of the desired surface structures. Conventional photolithographic micromachining processes are typically used to construct these masters in either thick photoresist, etched silicon, or etched glass substrates. The speed at which new masters can be produced using these techniques, however, can be relatively slow and often limits the rate at which new device designs can be built and tested. In this paper, we show that inexpensive photosensitized copper clad circuit board substrates can be employed to produce master molds using conventional printed circuit technology. This process offers the benefits of parallel fabrication associated with photolithography without the need for cleanroom facilities, thereby providing a degree of speed and simplicity that allows microfluidic master molds with well-defined and reproducible structural features to be constructed in approximately 30 min in any laboratory. Precise control of channel heights ranging from 15 to 120 microm can be easily achieved through selection of the appropriate copper layer thickness, and channel widths as small as 50 microm can be reproducibly obtained. We use these masters to produce a variety of plastic-based microfluidic channel networks and demonstrate their suitability for DNA electrophoresis and microfluidic mixing studies.     

Difference in the Nature of Eu3+ Environment in Eu3+‐Doped BaTiO3 and BaSnO3

BaTiO₃ and BaSnO₃ samples doped with Eu³⁺ ions were prepared using glycine‐nitrate gel combustion method. Relative intensities and line shapes of magnetic dipole allowed ⁵D₀ → ⁷F₁ and electric dipole allowed ⁵D₀ → ⁷F₂ transitions of Eu³⁺ from the hosts, BaTiO₃ and BaSnO₃, are significantly different. Based on detailed structural investigations, it is confirmed that synthesizedBaTiO₃ sample is tetragonal with no center of symmetry around Ba²⁺ ions. Unlike this BaSnO₃ is cubic with centrosymmetric Ba²⁺ site. From X‐ray diffraction and experimentally obtained Judd–Ofelt parameters (Ω₂ and Ω₄ values), it is confirmed that in BaTiO₃ there is a decrease in the average Ba–O and Ba–Ba distances compared with that in BaSnO₃. This leads to higher Eu–O bond polarizability and adds to the distortion in its environment around Eu³⁺ in BaTiO₃:Eu compared with BaSnO₃:Eu. This is responsible for the observed difference in the luminescence properties.     

Generalized Method for Gun Propellant Formulation Design

Determination of propellant formulation by ballistic requirement is an important area of research in recent times. In this study, a theoretical method for the design of gun propellant formulation using primary data of ingredients and necessary thermochemical properties of the resultant propellant was established. The employed method is based on a mathematical model of thermochemical properties of the propellant by optimizing the heat of explosion of the propellant using the fmincon tool in MATLAB. A graphical user interface (GUI) based code was generated and developed for the formulation design of solid gun propellants. The designed code was verified by available data in the literature. Such code will be useful to the researchers working in the area of high energy materials for the design of unknown propellant compositions. Further, it can be extended to redesign the existing propellant formulation in order to enhance the ballistic performance.     

Interfacial phenomena and microstructural connectivity in explosively fabricated Y-Ba-Cu-O superconductors

Measurements of supercurrent transport and current density in explosively fabricated superconducting prototypes have been erratic, with current densities measured to be in excess of 10³ A/cm². This erratic behavior appears to be related to the degree of consolidation achieved for Y-Ba-Cu-O powders and, more specifically, to the connectivity or interfacial structure at individual, contacting, superconducting particles. We have used SEM and TEM to characterize and illustrate some of these features in preliminary superconducting prototypes composed of Y-Ba-Cu-O powder channels consolidated and encapsulated in copper and aluminum matrices by explosively generated shock waves. Observations of grain boundaries and interface phase regions cast some light on the prospects for producing good connectivity through optimizing the consolidation process and process parameters as well as the elimination of surface reactions on particles prior to consolidation, or thermal effects during consolidation.     

Thermoplastic elastomer gels: an advanced substrate for microfluidic chemical analysis systems

We demonstrate the use of thermoplastic elastomer gels as advanced substrates for construction of complex microfluidic networks suitable for use in miniaturized chemical analysis systems. These gels are synthesized by combining inexpensive polystyrene-(polyethylene/polybutylene)-polystyrene triblock copolymers with a hydrocarbon extender oil for which the ethylene/butylene midblocks are selectively miscible. The insoluble styrene end blocks phase separate into localized nanodomains, resulting in the formation of an optically transparent, viscoelastic, and biocompatible gel network that is melt-processable at temperatures in the vicinity of 100 degrees C. This unique combination of properties allows microfluidic channels to be fabricated in a matter of minutes by simply making impressions of the negative relief structures on heated master molds. Melt processability allows multiple impressions to be made against different masters to construct complex geometries incorporating multi-height features within the same microchannel. Intricate interconnected multilayered structures are also easily fabricated owing to the ability to bond and seal multiple layers by briefly heating the material at the bond interface. Thermal and mechanical properties are tunable over a wide range through proper selection of gel composition.