Optimization of titanium dioxide film prepared by electrophoretic deposition for dye-sensitized solar cell application

Nanocrystalline TiO₂ films were deposited on a conducting glass substrate by the electrophoretic deposition technique. It was found that the thickness of TiO₂ film increased proportionally with an increase in deposition time and deposition voltage. However, as the deposition duration or deposition voltage increased, the film surface was more discontinuous, and microcracks became more evident. The characteristic of the dye-sensitized solar cell using TiO₂ film as a working electrode was analyzed. The results of the energy conversion efficiency and the photocurrent density exhibited a relationship dependent on the TiO₂ thickness. Curve fitting of energy conversion efficiency vs. TiO₂ thickness revealed the optimum solar cell efficiency ~ 2.8% at the film thickness of ~ 14 μm.     

Densification behaviour and physico-mechanical properties of porcelains prepared using spark plasma sintering

Porcelain powder was consolidated using spark plasma sintering (SPS) at a constant heating rate of 100°C?min^?1 to peak temperatures ranging from 1000 to 1200°C and was observed to sinter at relatively low temperature ～920°C under the SPS conditions while conventional sintering requires ～1050°C. SPS produced densification rates about 10 times greater than conventional sintering. The dwelling step at the optimal peak temperature was negligible due to rapid flow of the molten glass assisted by applied pressure. SPSed samples exhibited denser microstructures, resulting in improved physico-mechanical properties compared with conventionally sintered samples such as apparent bulk density improved from 2.38 to 2.48?g?cm^?3, Vickers hardness improved from 3–5 to 6–7?GPa, and fracture toughness improved from 2–3 to 4–6?MPa?m^1/2.     

Impact of spark plasma sintering (SPS) on mullite formation in porcelains

The effect of the spark plasma sintering (SPS) process on mullite formation in porcelains was studied using X‐ray diffraction, scanning electron microscopy, and transmission electron microscopy. SPS affected the kinetics and morphology of formed mullite. After sintering at 1100°C, unlike conventional sintering, SPS promoted the formation of mullite due to the combination of vacuum and applied pressure. Mullite crystal growth was altered by the atmosphere (vacuum), dwell time (0‐15 minutes), and temperature (1000‐1200°C). The applied pressure caused the mullite needles to orient perpendicular to the direction of the applied load. Depending on SPS dwell time, the mullite formed after sintering at 1100°C also had different crystal structure (tetragonal for short dwell time of 0‐5 minutes and orthorhombic for a long dwell time of 10‐15 minutes). Dissolution of mullite was observed at 1100°C by extending the dwell time by up to 15 minutes and the dissolved mullite reprecipitated on the small needles (~40 nm) and coarsened via Oswald ripening resulting in larger mullite needles (~60 nm).     

Xylitol production by liquid emulsion membrane encapsulated yeast cells

BACKGROUND: Liquid emulsion membrane (LEM)‐encapsulated live cells can be used to produce various products. This work reports on LEM‐encapsulated cells for producing xylitol and models the production process. RESULTS: Encapsulated cells of Candida mogii ATCC 18364 were used to produce xylitol from xylose. Soybean oil LEM consisting of 5% (w/v) lanolin and microwaxes was found most suitable for this process. The LEM‐encapsulated cells were immobilized in a tubular biocatalytic loop. Xylitol was produced under oxygen‐limited and aerobic conditions. Xylitol productivity and yield were 0.005 g L^?1 h^?1 and 0.52 g g^?1, respectively, for oxygen‐limited operation. Under aerobic conditions, xylitol productivity increased greatly to 0.022 g L^?1 h^?1, but yield on xylose declined to 0.49 g g^?1. A mathematical model successfully described substrate consumption and product formation in the LEM‐immobilized cell system. CONCLUSION: Potentially, immobilized cell LEM systems are useful for certain fermentations and they can be successfully modeled, as shown by the example of xylitol from xylose process. Copyright © 2009 Society of Chemical Industry     

Reactions and emissivity of cerium oxide with phosphate binder coating on basic refractory brick

High emissivity coatings which aim to help the cement industry reduce heat loss in its production process have been developed with different CeO₂ and AlH₆O₁₂P₃ ratios (1:3, 1:5, and 1:12 by volume). The coating slurries were shear thinning and after heat treatment in air at 1300°C, 1°C/min, dwell 3 hours, XRD revealed that CePO₄ forms more easily as the Ce/P ratio decreases. The composition with a 1:5 ratio of CeO₂:AlH₆O₁₂P₃ was gun sprayed on basic refractory bricks, then heat treated under the same conditions as the slurries. SEM, (S)TEM and EDX were used to study thickness, microstructure, and chemical composition of the coatings which revealed that the coating was composed of pores, CeO₂ grains, CePO₄ grains, and M-P-O glass. SEM images show that CePO₄ was nucleated from a reaction between CeO₂ and AlH₆O₁₂P₃. Consequently, CePO₄ grains (~2 µm diameter) were smaller than CeO₂ (~10 µm diameter). The emissivities of un-coated and coated basic refractory bricks were measured at 1100 and 1300°C over the wave number range of 700-12 000 cm⁻¹. At both temperatures, the emissivity of the coated bricks was higher than the uncoated bricks and the emissivity was measured to be higher at a higher temperature for both samples. The coated bricks gave the highest emissivity of 0.81 from 1050 to 11 000 cm⁻¹ which is about twice the un-coated bricks for the same conditions. This demonstrates that the developed high emissivity coating has potential to be used with basic refractory brick.     

Influence of SCN− moiety on CH3NH3PbI3 perovskite film properties and the performance of carbon-based hole-transport-layer-free perovskite solar cells

Journal of Materials Science: Materials in Electronics - CH3NH3PbI3 perovskite films were prepared via a hot-casting method using six different CH3NH3I, PbI2 and Pb(SCN)2 solutions. Surface...     

Quasi-solid-state dye-sensitized solar cells based on TiO2/NiO core-shell nanocomposites

The core-shell nanocomposites of titanium dioxide (TiO2) and nickel oxide (NiO) used as modified photoelectrode materials in a quasi-solid-state dye-sensitized solar cell (quasi-DSSC) were synthesized using TiO2 P-25 and a nickel acetate precursor, via ball milling. The as-obtained intermediate products were annealed at 350, 450, and 550 degrees C. The structural properties of the NiO/TiO2 nanocomposites were well characterized via X-ray diffraction, field emission scanning electron microscopy, and transmission electron microscopy. The results imply that NiO-shell-coated TiO2 nanoparticles can be obtained with the assistance of sufficient thermal energy in the system. The crystallite size of the composite increased as the annealing temperature increased. Among all the prepared conditions, the composite with 0.1 wt% NiO exhibited the best performance, with an optimized solar-energy conversion efficiency of 2.29% and with a short-circuit current density of 7.21 mA/cm2. The significant enhancement of the device's current density may be associated with the charge recombination suppression by the NiO shell, which acted as a potential barrier in the composite. The decrease in the recombination of the photo-injected electrons, and the increase in the number of electrons tunneling through the NiO layer at the interface, may have resulted from the presence of a NiO layer on the TiO2 nanoparticles.     

Influences of magnesium particles incorporated on electrophoretically multiwall carbon nanotube film on dye-sensitized solar cell performance

Multiwall carbon nanotube (MWCNT) films are prepared on a conductive substrate by electrophoretic deposition. The thickness of MWCNT films is found to increase with the carbon nanotube concentration and the deposition duration. Scanning electron microscopy and energy dispersive X-ray measurements detect magnesium particles incorporated on the MWCNT films. The performance of dye-sensitized solar cell using the electrophoretically MWCNT films as a counter electrode shows a relationship dependent on the film thickness and the amount of magnesium loading. The increase in the magnesium loading on carbon films diminishes the solar cell efficiency. This is because magnesium particles cover the carbon nanotube surface reducing the nanotube catalytic sites and blocking electron transfer to tri-iodide (I₃⁻) ions.