Experimental study of phase equilibria in the PbO-ZnO-“Fe2O3”-CaO-SiO2 system in air for high lead smelting slags (CaO/SiO2=0.35 and PbO/(CaO + SiO2)=5.0 by weight)

Experimental studies on phase equilibria in the multicomponent system PbO-ZnO-CaO-SiO₂-FeO-Fe₂O₃ in air have been conducted to characterize the phase relations of a complex slag system used in commercial lead oxidation smelting. The liquidus in the pseudo-ternary section ZnO-“Fe₂O₃”-(PbO + CaO + SiO₂) with the CaO/SiO₂ weight ratio of 0.35 and the PbO/(CaO + SiO₂) weight ratio of 5.0 has been constructed using results of over 100 high-temperature equilibration and quenching experiments followed by electron probe X-ray microanalysis. The liquidus in this pseudoternary section contains primary phase fields of spinel (zinc ferrite) Zn _x Fe_3−x O_4+y , zincite Zn _u Fe_1−u O, melilite Pb _v Ca_2−v Zn _w Fe_1−w Si₂O₇, hematite Fe₂O₃, magneto-plumbite PbFe₁₀O₁₆, and dicalcium silicate Ca_2−t Pb _t SiO₄. The laboratory results are compared with the slags obtained from an industrial reactor.     

Polygonal multiresolution topology optimization (PolyMTOP) for structural dynamics

We use versatile polygonal elements along with a multiresolution scheme for topology optimization to achieve computationally efficient and high resolution designs for structural dynamics problems. The multiresolution scheme uses a coarse finite element mesh to perform the analysis, a fine design variable mesh for the optimization and a fine density variable mesh to represent the material distribution. The finite element discretization employs a conforming finite element mesh. The design variable and density discretizations employ either matching or non-matching grids to provide a finer discretization for the density and design variables. Examples are shown for the optimization of structural eigenfrequencies and forced vibration problems.     

Investigation of Freeze Lining in Copper-Containing Slag Systems: Part III. High-Temperature Experimental Investigation of the Effect of Bath Agitation

Freeze-lining technologies have been employed to protect the cooling walls of reactors from chemically aggressive molten reactants. To date, the designs of freeze linings for pyrometallurgical reactors have been based on the basic assumption that the interface between the deposit and the bath remains at the liquidus temperature of the bulk liquid. There is, however, increasing evidence that interface temperature between stagnant deposit and bath is less than the liquidus of the bulk liquid. A previous study also demonstrated that the effects of bath chemistry need to be taken into account in freeze-lining designs. To investigate the fundamental processes involved in the formation and stability of the deposit, experimental laboratory studies have been undertaken in the Cu-Fe-Si-Al-O slag system in equilibrium with metallic copper using an air-cooled probe technique. In the current study, the effects of bath agitation on the microstructure, morphologies of the phases, and formation of various layers across the freeze-lining deposit were studied at steady-state conditions. It appears that the changes in the fluid flow pattern through changes in shear intensities result in corresponding changes in the deposit microstructure, formation of the sealing primary phase layer, thus influencing the interface temperature between freeze-lining deposit and the liquid bath.     

Experimental Study of Ferrous Calcium Silicate Slags: Phase Equilibria at {\text{P}}_{{{\text{O}}_{2} }} Between 10?5?atm and 10?7?atm

Ferrous calcium silicate slags, whose principal components are “FeO _x ”-CaO-SiO₂, are widely used in copper smelting and converting operations. In the current study, high-temperature equilibration and rapid quenching techniques were used to study the phase equilibria of the ferrous calcium silicate slags. The compositions of phases in the slags were measured accurately using electron probe X-ray microanalysis (EPMA). The phase equilibria of the system have been characterized at oxygen partial pressures between 10⁻⁵ atm and 10⁻⁷ atm at selected temperatures between 1473 K and 1623 K (1200 °C and 1350 °C). The effects of oxygen partial pressure and temperature on the compositions of phases in the slags are presented.     

Controlled Solidification of Liquids Within the SFC Primary Phase Field of the “Fe2O3”-CaO-SiO2 System in Air

Metallurgical and Materials Transactions B - To provide fundamental information on the phases and microstructures formed during sintering, a liquid with a bulk composition within the silico ferrite...     

Experimental Liquidus Study of the Ternary CaO-ZnO-SiO2 System

Metallurgical and Materials Transactions B - Phase equilibria of the ternary CaO-ZnO-SiO2 system have been investigated at 1170 °C to 1691 °C for oxide liquid in equilibrium...     

Digital pulse processor for ion beam microprobe imaging

Capabilities of spectroscopic ion beam analysis (IBA) techniques that are available in ion microprobe facilities can be greatly improved by the use of digital pulse processing. We report here development of a digital multi parameter data acquisition system suitable for IBA imaging applications. Input signals from charge sensitive preamplifier are conditioned by using a simple circuit and digitized with fast ADCs. The digitally converted signals are processed in real time using FPGA. Implementation of several components of the system is presented.     

Empirical approach to the description of spectral performance degradation of silicon photodiodes used as particle detectors

The spectral deterioration of Hamamatsu S5821 silicon photodiodes for ion types and energies frequently used in Ion Beam Analysis was investigated. Focused proton beams with energies 430 keV and 2 MeV were applied to generate radiation damage via an area selective ion implantation in unbiased diodes at room temperature. The variations of spectroscopic features were measured “in situ” by Ion Beam Induced Current (IBIC) method as a function of fluence, within the 10⁹–5 × 10¹² ion/cm² range and diode bias voltages, between 0 and 100 V.An empirical model has been developed to describe the radiation damage. Equations are derived for the variations of the normalized peak position and peak width. The derived empirical equations are physically correct, as far as they account for the superposition of the influence of charge carrier trapping by native and radiation-induced defects and for the effect of charge carrier velocity saturation with electric field strength, as well.     

Metallic micro displacement capacitive sensor fabricated by laser micromachining technology

This paper presents design, fabrication and performance testing results of the micro displacement capacitive microsensor fabricated by femtosecond laser machining technology. The microsensor having overall dimensions of 1,275 (W)×1,153 (L) μm consisted of 20 pairs of comb fingers of 24 (W)×300 (L) μm with a gap between the fingers of 6 μm, suspension springs, inertial mass and support anchors. The sensor structure was fabricated from a 25 μm thick tungsten foil. The fabricated microsensor was able to deliver 230 fF capacitance variations for measured displacements up to 25 μm. The results on the performance testing and geometry evaluation under pins the laser micromachining technology as an effective tool to fabricate miniature functional components and mechanisms. The developed microsensor can be used for micro/nano scale displacement measurements in MEMS applications.     

The effect of kinetic and hydrodynamic factors on current efficiency in the chlorate cell process

An equation has been derived which relates the current efficiency of chlorate production to the operational parameters of the process and the constants connected with the events in the diffusion layer of the anode. The latter have been estimated using available literature data and the equation has been tested for the temperature dependence of current efficiency by comparison with experimental results. A fair degree of agreement has been achieved.Partly presented at the XXth CITCE Meeting, Strasbourg 1969.