Hilfsmittel zum Auffinden einer ersten Gestalt beim methodischen Konstruieren: Gestaltbeeinflussung durch die Verwendung physikalischer Effekte

Zusammenfassung Ziel des Teilvorhabens, über das hier berichtet wird, was es, für eine Auswahl von physikalischen Effekten eine Zuordnung von gestaltbeeinflussenden Merkmalen auf sehr abstrakter Ebene zu erreichen und damit eine n?here Charakterisierung der Wirkfl?chen und Wirkr?ume zu erreichen die zur Umsetzung eines physikalischen Effektes notwendig sind. Die hieraus resultierenden Ergebnisse sind dem Abschlu?bericht zu entnehmen [1]. Weiterführende Themen, die basierend auf den vorliegenden Erkenntnissen bearbeitet werden, haben zum Ziel, die wesentlichen und entscheidenden Parameter einer Konstruktionsaufgabe zu erkennen und zukünftig zielgerichtet L?sungsvarianten zu erstellen, um somit für eine Neukonstruktion sinnvolle L?sungsfelder sehr frühzeitig abzugrenzen.     

Transmission Electron Microscopy and Electron Energy-Loss Spectroscopy Characterization of Glass Phase in Sol-Gel-Derived Mullite

Sol-gel-derived mullite ceramics were processed by pressureless sintering at 1600°, 1650°, and 1700°C for 4 h. Microstructural and microchemical characterization of the mullite materials was performed using transmission electron microscopy, in conjunction with energy-dispersive X-ray spectroscopy and electron energy-loss spectroscopy (EELS). Apart from mullite grain diameter and triplepocket size, no major microstructural changes were observed with increasing sintering temperature. Residual glass was present at triple pockets and along two-grain junctions. Not all grain boundaries revealed the presence of a continuous amorphous intergranular film. Clean interfaces were observed only at boundaries with one grain parallel to the [001] orientation (low-energy configuration). Quantitative EELS analysis of mullite grains and glass pockets revealed only small changes in composition with increasing sintering temperature; i.e., the alumina:silica ratio slightly increased for mullite and glass. The analysis implied that mullite with this relatively high aluminum content would not be stable adjacent to residual glass. However, a stable glass-mullite system has been proposed, because impurity cations were detected within glass pockets, which suggested a slight shift of the subsolidus line (glass-mullite/ mullite) to a higher amount of alumina. Energy-loss nearedge structure studies of the Si- L _2,3 edge revealed a similar near-edge structure for the mullite, residual glass, and quartz. Thus, SiO₄ tetrahedra were thought to be the main building units of the glass contained in sintered mullite.     

Interactions in compatible polymer systems

Summary Dynamic mechanical measurements on polystyrene — poly(vinylmethylether) blends are demonstrating that the relaxation processes in the blends are mainly connected with the motions of the poly(vinylmethylether) chain.Concerning the effect of mixing on topological properties of the blends, an increase of the polydispersity of the relaxation processes is detected in blends with high molecular weight polystyrene while low molecular weight polystyrene exerts an effect of dilution upon the relaxation of the high molecular poly(vinylmethylether) chains.From these measurements as well as from thermoanalytical data it results that the energetic interaction is more pronounced in the blends with oligomeric than with high molecular weight polystyrene. The glass transition temperature shows a larger deviation from additivity for blends with high molecular polystyrene than for those with oligomeric polystyrene.Herrn Prof. Dr. M. Kryszewski zum 60. Geburtstag herzlichst gewidmet     

Grain-Boundary Wetting-Dewetting in z= 1 SiAlON Ceramic

The grain-boundary structure of a model SiAlON polycrystal with nominal composition Si₅AlON₇ was characterized by transmission electron microscopy (TEM) both in an equilibrium (as-processed) state at room temperature and after quenching from elevated temperature. In addition, low-frequency (1–13 Hz) internal friction data were recorded as a function of temperature, showing a pronounced grain-boundary sliding peak positioned at 1030°C. High-resolution transmission electron microscopy (HRTEM) of the equilibrated low-temperature microstructure revealed residual glass only at multigrain junctions, but no amorphous intergranular films were observed. The detection of clean interfaces in the as-processed sample contradicts the internal friction data, which instead suggests the presence of a low-viscosity grain boundary phase, sliding at elevated temperatures. Therefore, a thin section of the as-sintered material was heated to 1380°C and rapidly quenched. HRTEM analysis of this sample showed, apart from residual glass pockets, wetted grain boundaries, which is in line with the internal friction experiment. This wetting-dewetting phenomenon observed in z = 1 SiAlON is expected to have a strong impact not only on high-temperature engineering ceramics but also on geological, temperature-activated processes such as volcanic eruptions.     

Statistical Analysis of the Intergranular Film Thickness in Silicon Nitride Ceramics

Silicon nitride materials typically reveal thin amorphous intergranular films along grain boundaries, with only the exception of special boundaries. It is known that such grainboundary films strongly affect the high-temperature properties of the bulk material. High-resolution electron microscopy (HREM) was used to study these amorphous films in different Si₃N₄ ceramics. The observed film thicknesses at grain boundaries in these materials varied between 5and 15 Å. It was shown that the grain-boundary film thickness strongly depends on film chemistry. Careful inspections of film-thickness measurements across grain boundaries in a given material suggest that the film widths vary on the order of 1 Å. Therefore, a quantitative evaluation should allow for the determination of the standard deviation of the film thickness. The amorphous film widths along grain boundaries in four materials were measured over the entire length (up to 1 μm) of the grain boundary between two triple points. Forty to fifty data points were evaluated for each boundary, giving a Gaussian-like distribution of the film thickness around a median value, which corresponded well with the film width measured from single HREM micrographs. The accuracy achieved by the statistical method was better than ± 1 Å.     

Ca15(CBN)6(C2)2O- a new cubic structure type containing CBN-anions together with acetylide and oxo anions

Ca₁₅(CBN)₆(C₂)₂O contains CBN⁴⁻ anions as well as C₂⁻ units and isolated O²⁻ anions. The compound is obtained by heating a stoichiometric mixture of CaO, C and BN with an excess of Ca in sealed niobium ampoules to 1270 K. It crystallizes in the space group Ia d with a = 1656.84(9) pm. Preparation, crystal structure, NMR and IR-spectroscopic properties are discussed.     

Ceramic micro parts produced by micro injection molding: latest developments

Powder injection molding is a preferred technology for the production of micro parts or microstructured parts. Derived from the well known thermoplastic injection molding technique it is suitable for a large-scale production of ceramic and metallic parts without final machining. To achieve good surface quality and control the part size and distortions is an important goal to allow mass production. This means that all process steps like part design adjusted for MIM/CIM-technology, appropriate choice of powder and binder components and injection molding simulation to design the sprue are required. Concerning the injection molding itself high quality mold inserts, high-precision injection molding with suitable molding machines like Battenfeld Microsystem50 or standard machine with special equipment like variotherm or evacuation of the molding tool and an adjusted debinding and sintering process have to be available. Results of producing micro parts by powder injection molding of ceramic feedstock will be presented.     

Zur Messung der Oberfläche von Spanplatten

Zusammenfassung Die Oberfl?chen von Spanplatten sind für deren Weiterverarbeitung von Bedeutung. Die Frage der Technik zur Messung der Oberfl?chengüte von Spanplatten wird er?rtert. Im Zusammenhang mit eigen Untersuchungen werden Vorschl?ge für die Oberfl?chenmessungen mit Hilfe des Tastschnittverfahrens gemacht. Die zur Durchführung des Verfahrens notwendige Quellung der zu prüfenden Spanplattenobertl?chen erfolgt bei Wasserlagerung rund hundertmal schneller als bei Lagerung in feuchter Luft. Eine Erh?hung des Hydrophobierungsmittel-Gehaltes der Decklagenp?ne, zeigt keinen nennenswerten Einflu? auf den Verlauf der Decklagenquellung. Mit hoher Decklagen-Spanfeuchtigkeit hergestellte Platten weisen nach 24 h Wasserlagerung eine nur geringe Rauhtiefenzunahme auf. Spanplatten, die mit Schleifpapier feinerer K?rnung geschliffen werden, zeigen auch nach einer Wasserlagerung glattere Fl?chen als mit grober K?rnung gechliffene Platten. Das Befeuchten der Spanplattenoberfl⇂hen vor dem Schleifen ergibt eine merkliche Verminderung der Rauhtiefenzunahme gegenüber nicht befeuchteten Oberfl?cher. Für die Untersuchung unbehandelter Spanplatten-oberfl?chen ist das Pastentestverfahren nach H. Flemming gut geeignet.

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Measuring of the surface of particleboard

Summary The surfaces of particleboard are of importance for their finishing. The problem of technics concerning the measurement of surface quality of particleboard is discussed. In connection with own investigations proposals for surface measurements with the tracer method are made. The swelling of the particle-board to be tested necessary for the procedure is, with watering achieed about a hundred times quicker than in humid air. An increase in the content of water-repellent agent in the outer layer does not show any significant effect on the swelling of surface layers. After 24 h of watering, boards produced with a high moisture content of the surface layers show merely a slight increase in roughness. Particleboard sanded with sandpaper of a finer grit even after watering shows a smoother surface than boards sanded with a coarser grit. The wetting of the particleboard surfaces prior to sanding yields a notable diminishing of the roughness increase as against not wetted surfaces. For the investigation of untreated particleboard surfaces the Pastentest procedure according to H. Flemming is well suited.