Production and Corrosion Resistance of Thermally Sprayed Fe-Based Amorphous Coatings from Mechanically Milled Feedstock Powders

Mechanically milled FeCrNbB feedstock powders from commercial precursors were used to produce amorphous coatings through two different industrial thermal-spraying techniques: high-velocity oxygen fuel (HVOF) and flame spraying. Microstructure, thermal behavior, and hardness of the coatings and their corrosion resistances in acidic and alkaline chloride-rich media were comparatively studied. HVOF process was effective to produce ~ 200-µm-thick highly amorphous coatings with hardness over than 700 HV_0.3 and low porosity (~ 5 pct). Flame-sprayed ~ 220-µm-thick coatings were nanocrystalline, composed of α-Fe, Fe₂B, FeNbB, and Fe₂O₃ phases and presented hardness of 564 HV_0.3 and ~ 10 pct porosity. Electrochemical measurements indicated that HVOF coatings exhibit higher corrosion resistance than flame-sprayed ones thanks to the higher amorphous content and lower porosity resulting from the former processing route. Electrochemical impedance spectroscopy results demonstrated that amorphous HVOF Fe₆₀Cr₈Nb₈B₂₄ (at. pct) coatings are interesting to protect mild steels such as the API 5L X80 against corrosion in chloride-rich environments.

     

Laser-assisted synthesis of Ti–Mo alloys for biomedical applications

This paper presents the results of a laser-based combinatorial investigation of the Ti–Mo system, aiming at finding alloys with promising properties for orthopedic applications. Variable powder feed rate laser cladding was applied to synthesize Ti–xMo alloys with composition continuously varying in the range of 4–19 wt.% Mo. Screening was performed on the basis of the alloys' mechanical properties, in particular hardness and Young's modulus, measured by microindentation tests. Microstructural analysis showed that alloys with Mo content between 4 and 8 wt.% are composed of acicular martensite and retained β-phase, the proportion of the later phase increasing with increasing Mo content. Alloys with Mo content of 10 wt.% and higher consist entirely of β phase. All the alloys present a Mo segregation pattern indicating that solidification occurred with a cellular solid–liquid interface. Though β-phase alloys present lower values of Young's modulus and hardness than α′- or α″- containing alloys, minimum values of Young's modulus (75 GPa) and hardness (240 VHN) were achieved for the Ti–13 wt.% Mo alloy.