Evaluation of Carbon Partitioning in New Generation of Quench and Partitioning (Q&P) Steels

Quenching and partitioning (Q&P) and a novel combined process of hot straining (HS) and Q&P (HSQ&P) treatments have been applied to a TRIP-assisted steel in a Gleeble®3S50 thermomechanical simulator. The heat treatments involved intercritical annealing at 800 °C and a two-step Q&P heat treatment with a partitioning time of 100 seconds at 400 °C. The “optimum” quench temperature of 318 °C was selected according to the constrained carbon equilibrium (CCE) criterion. The effects of high-temperature deformation (isothermal and non-isothermal) on the carbon enrichment of austenite, carbide formation, and the strain-induced transformation to ferrite (SIT) mechanism were investigated. Carbon partitioning from supersaturated martensite into austenite and carbide precipitation were confirmed by means of atom probe tomography (APT) and scanning transmission electron microscopy (STEM). Austenite carbon enrichment was clearly observed in all specimens, and in the HSQ&P samples, it was significantly greater than in Q&P, suggesting an additional carbon partitioning to austenite from ferrite formed by the deformation-induced austenite-to-ferrite transformation (DIFT) phenomenon. By APT, the carbon accumulation at austenite/martensite interfaces was observed, with higher values for HSQ&P deformed isothermally (≈ 11 at. pct), when compared with non-isothermal HSQ&P (≈ 9.45 at. pct) and Q&P (≈ 7.6 at. pct). Moreover, a local Mn enrichment was observed in a ferrite/austenite interface, indicating ferrite growth under local equilibrium with negligible partitioning (LENP).

     

Cytotoxicity study of plasma-sprayed hydroxyapatite coating on high nitrogen austenitic stainless steels

Stainless steel has been frequently used for temporary implants but its use as permanent implants is restricted due to its low pitting corrosion resistance. Nitrogen additions to these steels improve both mechanical properties and corrosion resistance, particularly the pitting and crevice corrosion resistance. Many reports concerning allergic reactions caused by nickel led to the development of nickel free stainless steel; it has excellent mechanical properties and very high corrosion resistance. On the other hand, stainless steels are biologically tolerated and no chemical bonds are formed between the steel and the bone tissue. Hydroxyapatite coatings deposited on stainless steels improve osseointegration, due their capacity to form chemical bonds (bioactive fixation) with the bone tissue. In this work hydroxyapatite coatings were plasma-sprayed on three austenitic stainless steels: ASTM-F138, ASTM-F1586 and the nickel-free Böhler-P558. The coatings were analyzed by SEM and XDR. The cytotoxicity of the coatings/steels was studied using the neutral red uptake method by quantitative evaluation of cell viability. The three uncoated stainless steels and the hydroxyapatite coated Böhler-P558 did not have any toxic effect on the cell culture. The hydroxyapatite coated ASTM-F138 and ASTM-F1586 stainless steels presented cytotoxicity indexes (IC_50%) lower than 50% and high nickel contents in the extracts.     

Embrittlement of electrical steel laminations by nitrogen pick-up during heat treatment

Heat treated electrical steel laminations have shown evidence of low ductility behavior, characterized by a small number of bends till fracture, on repeated bending tests. The laminations were produced using a new grade of electrical steel with much lower aluminum content than usual. The problem happens when the oxygen potential (measured by the dew point of the atmosphere) of the heat treatment atmosphere is abnormally high. Furthermore, ductility can be restored by a low-oxygen potential heat treatment. Although the heat treatment resulted in a loss of ductility, the magnetic properties were not deteriorated. The low ductility samples always show intergranular fracture, whereas the un-treated laminations fracture by cleavage. The low ductility is associated with the formation of silicon–manganese nitride precipitates formed at grain boundaries, although they are not the cause of the low ductility. Ductility could be restored by a low dew point heat treatment but the inclusions remained in the grain boundaries. The low ductility and its recovery must be ascribed to the presence of nitrogen atoms segregated to the grain boundaries when the heat treatment atmosphere has a high oxygen potential. The lack of aluminum in the composition of the steel hinders the scavenging effect of this element on nitrogen atoms in solution in the steel.     

The particle size effect on abrasive wear of high-chromium white cast iron mill balls

Granite grinding tests, under dry and wet conditions, were performed to assess the influence of abrasive particle size to the wear behavior of martensitic high-chromium white cast iron mill balls. The tests were performed, at first, using raw granite particle sizes between 0.074 and 19.1 mm, and then with coarse and fine granite fractions obtained after screening the raw granite in a 3.36 mm sieve. It is demonstrated that the relative particle/ball size relationship is the determining parameter to ball wear. The highest ball wear rates were observed for fine granite grinding under dry (120 mg/cycle) and wet (129 mg/cycle) conditions. The lowest wear rate (ca. 50 mg/cycle) was observed for coarse granite grinding (dry and wet). These different results were attributed to the different size relationships between grinding body diameter and granite particles size. For wet-grinding of raw granite, the mineral components may influence significantly the wear behavior. Feldspar can act as a bonding agent, gluing fine quartz particles to the coarse granite and to the balls surface and turning the dependence of the relationship between the relative sizes of ball and granite particle less important to the wear process. This explains why wet-grinding of raw granite results in a ball wear two times greater (106 mg/cycle) than dry-grinding (51 mg/cycle).     

The effect of nitrogen on the scratch resistance of austenitic stainless steels

High nitrogen stainless steels (HNSS) are being considered a new promising class of engineering materials. When nitrogen is added to austenitic steels it can simultaneously improve fatigue life, strength and wear and localized corrosion resistance. In this work, a single pass pendulum scratch test was used to study the effect of nitrogen on the scratch resistance of an UNS S30403 austenitic stainless steel. Samples with increasing nitrogen contents at the surface were obtained through high temperature gas nitriding. The thermochemical treatments were performed at 1473 K in (N₂+Ar) gas atmospheres for 36.0 ks, obtaining fully austenitic cases (surface nitrogen contents up to 0.5 wt%) ca. 1.5 mm in depth. The scratch tests were performed in a single-pass pendulum, equipped with strain gages to measure normal and tangential forces during scratching. The specific absorbed energy was calculated as the ratio between the measured absorbed energy and the amount of mass removed from the specimen. An increase of the specific absorbed energy with increasing nitrogen content was observed. The results of the scratch tests were analyzed taking into account the stress–strain behavior during depth sensing indentation tests and the energy absorbed during Charpy impact tests. The improvement in scratch resistance due to nitrogen alloying was attributed to the strong hardening effect of nitrogen in solid solution, which does not affect significantly work hardening and toughness. A comparison between the scratch resistance and the cavitation-erosion resistance, measured in previous work, was made too.     

Effect of nitrogen on the corrosion-erosion synergism in an austenitic stainless steel

High temperature gas nitrided AISI 304L austenitic stainless steel containing 0.55 wt% N in solid solution, was corrosion, erosion and corrosion-erosion tested in a jet-like device, using slurry composed of 3.5% NaCl and quartz particles. Scanning electron microscopy analysis of the damaged surfaces, mass loss measurements and electrochemical test results were used to understand the effect of nitrogen on the degradation mechanisms. Increasing the nitrogen content improved the corrosion, erosion and corrosion-erosion resistance of the AISI 304L austenitic stainless steel. Smoother wear mark contours observed on the nitrided surfaces indicate a positive effect of nitrogen on the reduction of the corrosion-erosion synergism.     

Embrittlement of case hardened steel chain link

Various steel chain links presented cracking during their manufacturing process, which includes induction case hardening and electrogalvanizing steps. Fractographic examination of the exposed crack surfaces revealed intergranular cracking with some areas featuring a thin layer of iron oxide, indicating that the cracking took place after the electrogalvanizing step. The location of the cracks coincided with the position of the deepest case hardened layer, suggesting the occurrence of localized overheating during the induction case hardening step. Inductive heating finite element analysis (COSMOS Designstar Software) confirmed that during the case hardening the austenitising temperature reached in the crack region values of approximately 1050 °C. The results indicated that intergranular cracking was caused by hydrogen embrittlement.     

Influence of silica nanoparticles added to an organosilane film on carbon steel electrochemical and tribological behaviour

The electrochemical behaviour and tribological properties of carbon steel coated with bis-[trimethoxysilylpropyl]amine (BTSPA) filled with SiO₂ were evaluated. The silane film filled with SiO₂ was prepared by adding different SiO₂ concentrations. The electrochemical behaviour of the coated steel was mainly evaluated by means of open-circuit potential (E_OC), electrochemical impedance spectroscopy (EIS) and polarization curves, in 0.1 mol L⁻¹ NaCl solution. Structural and morphological characterizations were made by optical, electron and atomic force microscopy (AFM). E_OC and EIS data showed that sample filled with 300 ppm SiO₂ presented the highest E_OC and total impedance value. AFM measurements showed a homogeneous particle distribution of SiO₂ particles. Nanohardness measurements showed SiO₂ promoted an increase of the hardness mean value (1.70 ± 0.11 GPa to non-filled BTSPA and 2.21 ± 0.05 GPa for sample filled with 300 ppm SiO₂). Silane films when filled with SiO₂ particles improved the corrosion resistance of the steel substrate. The optimum SiO₂ particles concentration in silane solution is 300 ppm SiO₂. Incorporation of an extra amount of silica into BTSPA film led to degradation of the corrosion protection of the film to the substrate.