Assessment of the thermal performance and energy conservation opportunities of a cement industry in Indonesia

A simple model is presented to assess the thermal performance of a cement industry with an integrated view to improve the productivity of the plant. The model is developed on the basis of mass, energy and exergy balance and is applied to an existing Portland cement industry in Indonesia. The data obtained from industry show that the burning efficiency and the second law efficiency of the kiln system are 52.07% and 57.07% respectively. Cooler efficiency and heat recovery efficiency are 47.75% and 51.2% respectively. The unaccounted loss at kiln system was found to be 1.85% and that of cooler system was 19%. The high loss at cooler was mainly due to the convection and radiation losses from the uninsulated cooler. Irreversibility of the system was found to be about 20%, which is due to the conversion from chemical to thermal energy. The thermal energy conservation opportunities are identified. This study show that by replacing industrial diesel oil (IDO) with waste heat recovery from kiln and cooler exhaust for drying of raw meal and fuel, and preheating of combustion air, a cement industry in Indonesia can save about 1.264 × 10⁵ US dollars per year.     

Creating a Saccharomyces cerevisiae haploid strain having 21 chromosomes

Chromosome engineering techniques that can manipulate a large segment of chromosomal DNA are useful not only for studying the organization of eukaryotic genomes but also for the improvement of industrially important strains. Toward the development of techniques that can efficiently manipulate a large segment of chromosome, we have previously reported a one-step chromosome splitting technique in a haploid Saccharomyces cerevisiae cell, with which we could successfully split yeast chromosome 11, XIII, or XI into two halves to create a haploid strain having 17 chromosomes. We have now constructed chromosome splitting vectors bearing ADE2, HIS3, LEU2, or TRP1 marker, and by using these vectors, we could successively split yeast chromosomes to create a novel yeast haploid strain having up to 21 chromosomes. The specific growth rates of yeast strains carrying more than 16 chromosomes up to 21 did not differ significantly, suggesting that yeast cells can harbor more chromosomes than they do in their natural state, that is, 16 chromosomes, without serious effects on their growth.