Surface Integrity Assessment Upon Electric Discharge Machining of Die Steel Using Non-Destructive Magnetic Barkhausen Noise Technique

Surface integrity characterization of manufactured component is very important as it significantly affects the in-service performance of the component. Till now, surface integrity was evaluated using conventional measurement technique like microhardness tester, X-ray diffraction, optical microscopy and surface roughness tester. But, this technique being laboratory based cannot be used for in-service monitoring of the surface integrity. The present study focuses on the characterization of surface integrity upon electric discharge machined sample using non-destructive magnetic Barkhausen noise technique. Electric discharge machining was performed in die-sinking mode on die steel using copper–tungsten electrode (negative polarity). Experiment was performed by selecting different levels of peak current, gap voltage and pulse on time. Surface integrity characteristics like microhardness change, residual stress, microstructural alteration and surface roughness were analysed using microhardness tester, X-ray diffraction, optical microscopy and surface roughness tester, respectively, and were then correlated with magnetic parameter like root mean square value and peak value obtained from Barkhausen noise signal. The results show a good correlation between magnetic parameter (RMS and Peak value) of Barkhausen noise with the microhardness and surface roughness of the machined sample.

     

Efficiency and effectiveness enhancement of an intercooler of two‐stage air compressor by low‐cost Al2O3/water nanofluids

The present study was aimed to utilize low‐cost alumina (Al₂O₃) nanoparticles for improving the heat transfer behavior in an intercooler of two‐stage air compressor. Experimental investigation was carried out with three different volume concentrations of 0.5%, 0.75%, and 1.0% Al₂O₃/water nanofluids to assess the performance of the intercooler, that is, counterflow heat exchanger at different loads. Thermal properties such as thermal conductivity and overall heat transfer coefficient of nanofluid increased substantially with increasing concentration of Al₂O₃ nanoparticles. Specific heat capacity of nanofluids were lower than base water. The intercooler performance parameters such as effectiveness and efficiency improved appreciably with the employment of nanofluid. The efficiency increased by about 6.1% with maximum concentration of nanofluid, that is, 1% at 3‐bar compressor load. It is concluded from the study that high concentration of Al₂O₃ nanoparticles dispersion in water would offer better heat transfer performance of the intercooler.     

Effect of dynamic strain ageing on the tensile properties of a modified 9Cr–1Mo steel

Tensile testing of a modified 9Cr–1Mo steel in two microstructural conditions (710T– normalized at 1100°C, tempered at 710°C, and 550T – normalized at 1100°C tempered at 550°C) in the temperature range 25–450°C, under strain rates of 2.3×10-5–2.3×10-3s-1, exhibited serrated flow curves, with serrations appearing almost at the onset of deformation and disappearing before ultimate strengths were attained. The serrated flow curves (characteristics of dynamic strain ageing) were accompanied by increased ultimate strengths, loss of ductility and negative strain-rate sensitivity, relative to the ambient temperature properties. However, the increase in ultimate strength and the reduction in ductility were much larger for 710T specimens, as compared to 550T ones. In the dynamic strain ageing regime, the work-hardenability of 710T specimens increased rapidly while that of 550T specimens remained practically unaffected. Based on the microstructural consideration and the observed activation energy of 45 kJ mol-1, it is proposed that serrations are initiated by a nitrogen atmosphere formation on the waiting dislocations by a pipe diffusion mechanism, and they disappear by diffusion to the precipitate sinks during deformation. Because the fine alloy carbide precipitates in 550T specimens are more effective sinks than those of 710T ones, they can cause much faster depletion of the atmosphere, resulting in a much smaller effect of dynamic strain ageing on the tensile properties of 550T specimens.     

SHELF-LIFE MODELING OF SWEETENED CONDENSED MILK BASED ON KINETICS OF MAILLARD BROWNING

Nonenzymatic browning and related changes were monitored in commercial sweetened condensed milk stored at 7, 15, 30, 45 and 55C. Darkening of the color measured in terms of absorbance (100 - reflectance percent) followed zero-order kinetics, the apparent activation energy (E_a) being 45.2 kJ/mol at 7–30C and 139.9 kJ/mol at > 30–55C. Hydroxy-methyl-furfural (HMF) showed a first-order increase, the associated E_a values being smaller than those for absorbance. The pH exhibited a linear decline after a small initial rise at 30C and below. As browning progressed, the coffee whitening ability of the product decreased along zero-order kinetics. The Q₁₀ values for these variables ranged from 1.21 to 1.84 for temperatures up to 30C and were nearly 2–3 times higher above 30C. The sensory color score was negatively correlated with absorbance. The linear regression of color score on absorbance and the temperature dependence of the latter as expressed by Arrhenius relationship were combined into a mathematical model which could be useful in predicting the product's shelf-life.     

Identification of critical erosion prone areas in the small agricultural watershed using USLE,GIS and remote sensing

In the present study, Karso watershed of Hazaribagh, Jharkhand State, India was divided into 200 × 200 grid cells and average annual sediment yields were estimated for each grid cell of the watershed to identify the critical erosion prone areas of watershed for prioritization purpose. Average annual sediment yield data on grid basis was estimated using Universal Soil Loss Equation (USLE). In general, a major limitation in the use of hydrological models has been their inability to handle the large amounts of input data that describe the heterogeneity of the natural system. Remote sensing (RS) technology provides the vital spatial and temporal information on some of these parameters. A recent and emerging technology represented by Geographic Information System (GIS) was used as the tool to generate, manipulate and spatially organize disparate data for sediment yield modeling. Thus, the Arc Info 7.2 GIS software and RS (ERDAS IMAGINE 8.4 image processing software) provided spatial input data to the erosion model, while the USLE was used to predict the spatial distribution of the sediment yield on grid basis. The deviation of estimated sediment yield from the observed values in the range of 1.37 to 13.85 percent indicates accurate estimation of sediment yield from the watershed.     

Effects of Gamma Irradiation on Proteins and Fatty Acids of Soybean

Two hundred grams of soybean seeds (moisture contents of 7.4, 15.3, 22.5, and 30.5%) were irradiated at dose levels of 0, 1, 5, 10, 20, 40, 60, 80 and 100 KGy using Cobalt-60 source. Radiation dose of 100 KGy caused a decrease in the percentage of nitrogen solubility from 80.3 to 67.2, 80.3 to 57.8, and 68.1 to 48.8 when deionized H₂O, 0.6M NaCl, and 0.2M Cacl₂ were used as solvents, respectively. Inhibition of 71% of lipoxygenase activities, 25.4% trypsin inhibitor activities, and 16.7% chymotrypsin inhibitor activities were found when the soybean seeds were irradiated at 100 KGy.     

RESIDENCE TIME DISTRIBUTION (RTD) AND GOODNESS OF MIXING (GM) DURING CO2-INJECTION IN TWIN-SCREW EXTRUSION PART II: GM STUDIES

Experimental residence-time distribution (RTD) characteristics of an extrusion process may be used to estimate the extent of mixing experienced in the extruder. Using earlier theories of laminar mixing and striation thickness reduction, a new approach to estimate efficacy of mixing of two phases in the mixing zone of the extruder is proposed. Predicting the time required to achieve complete mixing and comparing it with the minimum time (plug flow time) that the extrudate spends in the mixing zone gives a ratio that can be used to evaluate the adequacy of extruder operating conditions for good mixing of gas/fluid injection and extrudate. Twin-screw extrusion of cornmeal with carbon dioxide injection were used to investigate the effect of CO₂ injection pressure and extruder screw speeds on mixing. Lower CO₂ injection pressures (25 bars) and lower screw speeds (150 rpm) were theoretically shown to enhance mixing. Scanning electron micrographs (SEMs) of experimental samples taken showed smaller and more uniform cell structures for those conditions which were predicted to favor better mixing.