Evaluation of Whisker Alignment in Axisymmetric SiCw-Reinforced Al2O3 Composite Material

A quantitative method to evaluate the degree of whisker alignment in axisymmetric composite materials was developed. The angular distribution of the whiskers was analyzed by measuring the aspect ratios of the whiskers observed on a planar section. However, due to the large difference in the probability of whiskers being detected on the planar section (depending on whisker length and degree of alignment), the angular distribution of the whiskers observed on the planar section was significantly different from the actual distributions of the whiskers in three dimensions. Three-dimensional angular distributions were evaluated by comparing the aspect ratios observed on the planar section with those calculated under the assumption that the whisker angle fell in a Gaussian distribution with average angle of 90°. By this method, the degree of preferential alignment is expressed as the standard deviation of the Gaussian distribution. This quantification of whisker alignment is useful in analyzing the mechanical behaviors of composite materials reinforced with elongated particles.     

Piezoelectric Multilayer Ceramic/Polymer Composite Transducer with 2–2 Connectivity

A multilayer piezoelectric ceramic/polymer composite with 2–2 connectivity was fabricated by thermoplastic green machining after co-extrusion. The multilayer ceramic body was composed of piezoelectrically active lead zirconate titanate (PZN)–lead zinc niobate (PZN)-lead zirconate titanate (PZT) layers and electrically conducting PZN–PZT/Ag layers. After co-extruding the thermoplastic body, which consisted of five piezoelectric layers interspersed with four conducting layers, it was computer numeric-controlled machined to create periodic channels within it. Following binder burnout and sintering, an 18 vol% array of 190 μm thin PZT slabs with a channel size of 880 μm was fabricated. The channels were filled with epoxy in order to fabricate a PZN–PZT/epoxy composite with 2–2 connectivity. The piezoelectric coefficient (effective d ₃₃) and hydrostatic figure of merit ( d _h× g _h) of the PZN–PZT/epoxy composite were 1200 pC/N and 20 130 × 10⁻¹⁵ m²/N, respectively. These excellent piezoelectric characteristics as well as the relatively simple fabrication procedure will contribute in widening the application range of the piezoelectric transducers.     

Effects of Heat Treatment in a Wet Hydrogen Atmosphere on the Reliability of Sintered α-Silicon Carbide

Sintered α-SiC was exposed, for times up to 2 h, to a flowing wet H₂ atmosphere ( P _H2O= 1 × 10^-4 MPa) at temperatures of 1300°, 1400°, and 1500°C. The effect of such conditions on the reliability of the ceramic was estimated by comparing the Weibull modulus of the groups of specimens, tested in four-point flexure, before and after exposure. The Weibull modulus of as-polished specimens was 6.7, indicating a wide variation in room-temperature flexural strength. The Weibull modulus was increased to 14.2 by the heat treatment for 2 h in wet H₂ at 1400°C. The average strength was also improved from 347 to 446 MPa by such exposure. Heat treatment at 1300° and 1500°C also improved the reliability of the material, as indicated by increases in the Weibull modulus, but to less a degree than did exposure at 1400°C. The increases in reliability and average strength were attributed to the blunting of surface flaws by the formation of a thin SiO₂ layer on the sample surface.     

Microstructural Evolution of Gas-Pressure-Sintered Si3N4 with Yb2O3 as a Sintering Aid

Microstructural evolution of gas-pressure-sintered Si₃N₄ with Yb₂O₃ as a sintering aid was observed. Microstructures typical for in situ toughened Si₃N₄, i.e., large elongated grains randomly distributed in a fine matrix, were observed. However, the size of the elongated grains near the surface was much larger than that at the center, resulting in two distinct regions: an inner region and an outer region. The smaller the amount of Yb₂O₃ added, the larger the difference in the size of the elongated grains between the outer and inner regions. The difference between microstructures was diminished when 16 wt% Yb₂O₃ was added. The microstructural change with Yb₂O₃ content was attributed to the evaporation of Yb-containing liquid phase from the surface.     

Preparation and Characterization of 17O-Enriched Alumina for Nuclear Fusion Damage Experiments

Alumina enriched in ¹⁷O was successfully fabricated from aluminum isopropoxide and water containing the ¹⁷O isotope. This material was necessary for an experiment to study the radiation damage expected in alumina exposed to a nuclear fusion reactor environment. The enrichment levels of specimens subjected to different preparation schedules were measured using a nuclear reaction analysis technique. Replacement of the ¹⁷O isotope in the ceramic by atmospheric oxygen occurred readily. Therefore, successful fabrication of suitably enriched alumina specimens required that all processing steps be performed under vacuum or inertgas environments. The optimum fabrication procedure produced enriched alumina specimens of >99.5% of theoretical density, ∽10-μm grain size, and a flexural strength of 280 MPa.     

Oxidation Behavior and Flexural Strength of Aluminum Nitride Exposed to Air at Elevated Temperatures

The oxidation behavior of a sintered aluminum nitride containing 3 wt% Y₂O₃ as a sintering aid was investigated. Samples were exposed to air at elevated temperatures for times up to 100 h. The weights of the samples were continuously monitored during exposure at various temperatures and humidity levels. The effects of oxidation on room-temperature flexural strength were also determined, and correlated to the observed weight changes of the samples. At temperatures 1200°C, linear weight gains were observed. However, at temperatures above 1200°C, the weight gains became parabolic with respect to exposure time. The oxidation rates were significantly increased by water vapor in the air. The oxidation products were found by X-ray analysis to be a mixture of Al₂O₃ and 5A1₂O₃·3Y₂O₃. The oxide layer formed on the surface was severely cracked because of the thermal expansion mismatch between the oxide layer and the substrate. The cracks initiated in the oxide layer and propagated into the substrate, resulting in severe reduction in the room-temperature flexural strength of the material. When exposed to ambient air for more than 50 h at temperatures greater than 1100°C, the strengths of the samples decreased to less than half that of the as-received material.     

Oxidation behaviour of titanium-containing brazing filler metals

Brazements on alumina or partially stabilized zirconia (PSZ) of four silver- or copper-based brazing filler metals that contain titanium to promote wetting of and adherence to structural ceramics, were exposed in a thermogravimetric analyser at temperatures up to 700°C to atmospheres of 100% O₂, Ar-20% O₂ and Ar-3 p.p.m. O₂. The alloys included Cu-41.1Ag-3.6Sn-7.2Ti, Ag-44.4Cu-8.4Sn-0.9Ti, Ag-41.6Cu-9.7Sn-5.0Ti and Ag-37.4Cu-10.8In-1,4Ti, at%. All formed external oxides that were more or less protective under all of the test conditions studied. The growth of the oxides followed a parabolic time law. The gains in weight due to oxidation observed were small, ranging (for 45 h exposure at 400 °C to Ar-20% O₂) from 0.20 mgcm⁻² for the Ag-37.4Cu-10.8In-1.4Ti alloy to 0.46 mgcm⁻² for Cu-41.1Ag-3.6Sn-7.2Ti. As expected, weight gain increased with increasing temperature or . Unexpectedly, the titanium played a minor role in the scale formed on any of the filler metals with a titanium oxide, TiO₂, being found on only one alloy — Ag-41.6Cu-9.7Sn-5.0Ti. The brazements on PSZ gained weight at a higher rate than comparative brazements on alumina. We attribute this behaviour to oxygen transport through the zirconia resulting in the growth of an interfacial layer of titanium oxide.     

Bone morphogenic protein-2 (BMP-2) loaded hybrid coating on porous hydroxyapatite scaffolds for bone tissue engineering

In this study, a silica xerogel-chitosan hybrid is utilized as a coating material to incorporate bone morphogenic protein-2 (BMP-2) on a porous hydroxyapatite (HA) scaffold for bone tissue engineering. BMP-2 is known as a therapeutic agent for improving bone regeneration and repair. Silica xerogel-chitosan hybrids have been used for the delivery of a growth factor as well as osteoconductive coatings. The biological properties of the hybrid coating incorporated with BMP-2 were evaluated in terms of the BMP-2 release behavior, osteoblastic cellular responses and in vivo performance. BMP-2 was continuously released from the hybrid coating layer on the porous HA scaffold for up to 6 weeks. The hybrid coating containing BMP-2 showed significantly enhanced osteoblastic cell responses in comparison with the hybrid coating and HA substrate. Consequently, new bone formation was significantly increased within the hybrid coating containing BMP-2. These results reveal that the hybrid coating containing BMP-2 has the potential to be used as a bone implant, whose osteogenic properties are promoted by the release of BMP-2 in a controlled manner for a prolonged period of time.     

Effects of Residual Stress on the Electrical Properties of PZT Films

The effects of the residual stress (either compressive or tensile) induced during the heat-treatment process on the electrical properties of Pb(Zr_0.52Ti_0.48)O₃ (PZT) films were investigated. The PZT films were deposited on platinized silicon substrates by the rf-magnetron sputtering method using a single oxide target. After their deposition, the films were bent elastically by means of a specially designed fixture during the annealing process. Residual stress was induced in the film by removing the substrate from the fixture after annealing. The ferroelectric and piezoelectric properties of the films were markedly changed by the residual stresses; the remnant polarization ( P _r) and saturation polarization ( P _sat) increased when a compressive stress was induced. On the other hand, the piezoelectric properties increased when a tensile stress was induced in the film.     

Effect of excess PbO on microstructure and orientation of PZT(60/40) films

Lead zirconate titanate [PZT(60/40)] films were deposited by RF-magnetron sputtering using single oxide targets with various levels of excess PbO. The excess PbO in the film played an important role in the pyrochlore-to-perovskite transformation, nucleation and growth processes, orientation control, and crack formation. When 5% or 20% excess PbO was added to the target, pyrochlore phases were created and the films were severely cracked. However, the films had a perovskite structure without any pyrochlore phases when 10% or 15% excess PbO was added to the targets. More interestingly, the crystallographic orientation was strongly dependant on the excess PbO content. A film with a (111) preferred orientation was produced when 10% excess PbO was added to the target. On the other hand, a film with a (100) preferred orientation was deposited by the target with 15% excess PbO. The dielectric, ferroelectric and piezoelectric properties of these films with different orientations and microstructures were examined and correlated with the film structure.