Effect of grain boundaries on isothermal solidification during transient liquid phase brazing

The influence of liquid penetration at grain boundary regions on the rate of advance of the solid-liquid interface during isothermal solidification of transient liquid phase (TLP) brazed nickel joints has been examined. The test samples used in this study were Ohno-cast nickel with a grain size of >4 mm and a fine-grained nickel with a grain size of around 40 μm. Both Ni-base materials had the same chemical composition. The rate of isothermal solidification was greater when fine-grained nickel was employed during TLP brazing using Ni-11 wt pct P filler metal at 1200 °C. Liquid penetration at grain boundaries accelerates the isothermal solidification process by increasing the effective solid-liquid interfacial area and increasing the rate of solute diffusion into the base material. An analysis of electron channeling patterns has confirmed that random high-angle boundaries have a greater influence on the rate of isothermal solidification than ordered boundaries including small-angle or twin boundaries. Formerly Visiting Scientist, Department of Metallurgy and Materials Science, University of Toronto. Formerly Postdoctoral Fellow, Department of Metallurgy and Materials Science, University of Toronto     

Recovery retardation in equal channel angular pressed Al–Zr alloy during friction stir welding

The effect of Zr on reduction of hardness and microstructure in an FS weld of equal channel angular-pressed Al alloy was investigated. Zr addition to Al suppressed dynamic recovery in the thermomechanically affected zone and enabled retention of the high hardness of the ECA-pressed material throughout the weld.     

Microstructural analysis of the stir zone of Al alloy produced by friction stir spot welding

The present study applied friction spot joining (FSJ), which was recently developed as a lap joining technique of Al alloys, to two sheets of Al alloy 6061, 1 mm in thickness, and then examined the microstructural feature in the weld. The weld had the nugget-shaped stir zone around the exit hole of the probe, and the stir zone exhibited the equiaxed grain structure having finer grain size than that of the base material. The crystallographic texture analysis using electron backscattered diffraction method suggested that the material movement occurred along the rotating direction of the welding tool in the wide region including the stir zone. In the periphery of the nugget-shaped stir zone, which was characterized as the region having the finer grain size than that of the stir zone interior, any inclusions and precipitates were not found in the SEM scale. The weld was softened around the weld centre. The softening could be explained by dissolution and/or growth of the strengthening precipitates due to thermal cycle of FSJ.     

Degradation Kinetics and Storage Stability of Vacuum Spray-Dried Micro Wet-Milled Orange Juice (<Emphasis Type="Italic">Citrus unshiu</Emphasis>) Powder

The aim of this work was to evaluate the degradation kinetics and stability of micro wet milled orange juice powders obtained by vacuum spray drying, using maltodextrin as a carrier agent. Powders were produced with four combinations of orange juice solids/maltodextrin solids 60:40, 50:50, 40:60, and 30:70 by weight. Ascorbic acid degradation, color, and antioxidant activity of powders were evaluated throughout 90 days. Powders were stored at 10, 25, and 35 °C and relative humidity of 33%. Temperature and storage time negatively influenced the stability of ascorbic acid and color, whereas antioxidant activity increased at the beginning of storage at a higher temperature then decreased slightly after 60 days. For stability study, powders were stored at different water activities (0.11 to 0.84) in order to determine the plasticizing effects of water on glass transition temperature. Both water activity and glass transition temperature were used to predict the critical conditions for storage. Vacuum spray dried powder produced with a ratio of 30:70 (orange juice solids/maltodextrin solids) was considered as the most stable, since it showed highest critical water activity (a_w?=?0.61) and lowest moisture content (0.11 g water/g of dry solid) among the four powders. Vacuum spray drying using superheated steam as the heating medium was proven to be an effective way of producing orange juice powders with minimum loss of nutrients.     

Use of multivariate analysis for the improvement in prediction accuracy of bacterial aerobic plate count by flow cytometry

Flow cytometry (FCM) and aerobic plate count (APC) by the culture method were performed on green tea samples spiked with Escherichia coli type strain NCTC9001 (ATCC11775) solutions of different concentrations. In FCM, fluorescence signals from multiple stained bacteria and other fluorophores are detected using detector channels, and recorded as events with a voltage at each channel. FCM data were analyzed in two ways: conventional and multivariate analysis. In the former, the number of events with voltages larger than the defined threshold values was regarded as the predicted APC. In the latter, voltage histograms of all channels were obtained and merged horizontally to serve as explanatory variables. Then a partial least squares regression (PLSR) model was built to predict APC from the histogram data. The coefficient of determination (R²) and the root mean square error (RMSE) between APC by the culture method and that predicted by conventional FCM were 0.916 and 1.08 cfu/ml². The APC values predicted by the PLSR model and those measured were in good agreement with R² of 0.982 and RMSE of 0.417 cfu/ml, which verified the potential of the proposed method for improving APC prediction accuracy by FCM.     

Experimental studies on ice shells in Asahikawa

An ice shell is thin, and its structural material is snow-ice. It may be an efficient form of instant shelter for snowy and cold regions. This paper describes two field studies on ice domes carried out in Asahikawa. The first one is an investigation on the creep collapse of a 5-m span model under a concentrated load acting on a circular area at the apex. Normal displacements and temperatures were measured up to the collapse. Experimental collapse time was examined, introducing the classical creep buckling value of a completely spherical shell under uniform external pressure. The second study deals with both the construction technique and the creep test of a 10-m span model. The construction technique consists of: (1) inflating a membrane bag covered with rope, (2) spraying it with snow and water, (3) solidifying the snow-ice sherbet on it, and (4) removing the bag and rope for reuse. Subsequently, a creep test was carried out under snow load, and its structural behaviour up to the collapse was examined. Based on the results of these studies, the production of 20–30-m span ice shells may be practicable.     

Control of precipitation behaviour of Hastelloy-X through grain boundary engineering

Grain boundary engineering (GBE) was employed to control the precipitation behaviour of Hastelloy-X alloy. The precipitate characteristics and thermal stability of grain boundary character distribution (GBCD) were investigated by aging at 850°C. M₆C carbides and µ phases were observed in the matrix and on grain boundaries, respectively. It revealed that the formation of µ phase was closely related to the grain boundary structure. GBCD effectively suppressed the nucleation and coarsening of µ phases on the grain boundaries. Owing to the Mo depletion in the vicinity of random grain boundary, the formation of the precipitates was inhibited on the adjacent grain boundaries. The thermal stability of the GBE-optimised microstructure was confirmed at 850°C for 720?h without significant microstructural degradation.     

Predicting Tensile Properties of Friction-Stir-Welded 6063 Aluminum with Experimentally Measured Welding Heat Input

This work aims to develop a reliable method to predict mechanical properties of friction-stir-welded 6 xxx-series alloys with experimentally measured welding heat input. A calorimetrical method was utilized to experimentally measure the welding heat input in the friction stir welded of aluminum alloy 6063-T5. Good correlations between the input variables, i.e., welding parameters and physical properties of the materials, and the welding heat inputs obtained with experimental measurements were discovered. The welding heat input can be predicted using the empirical equation derived based on these correlations. Moreover, the results suggested that the thermal conductivities of the welded alloys affected the welding heat input significantly. Mechanical properties, including hardness and tensile properties, of friction-stir-welded aluminum alloy 6063 were in good correlation to the heat input obtained with experimental measurement. These correlations were explained by the evolution of the strengthening precipitates during welding. This work proposed a reliable new route to predict these mechanical responses through the estimation of heat input.     

Anisotropy of structural response of single crystal austenitic stainless steel to friction stir welding

The structural response of an austenitic stainless steel single crystal to friction stir welding (FSW) was examined. The microstructural changes induced by FSW were found to essentially vary around the rotating tool. This effect was attributed to variable orientation of the shear plane and shear direction inherent to the FSW process, which significantly influenced slip activity of the single crystal.