A case-based reasoning approach for automating disassembly process planning

One of the first processes for preparing a product for reuse, remanufacture or recycle is disassembly. Disassembly is the process of systematic removal of desirable constituents from the original assembly so that there is no impairment to any useful component. As the number of components in a product increases, the time required for disassembly, as well as the complexity of planning for disassembly rises. Thus, it is important to have the capability to generate disassembly process plans quickly in order to prevent interruptions in processing especially when multiple products are involved. Case-based reasoning (CBR) approach can provide such a capability. CBR allows a process planner to rapidly retrieve, reuse, revise, and retain solutions to past disassembly problems. Once a planning problem has been solved and stored in the case memory, a planner can retrieve and reuse the product's disassembly process plan at any time. The planner can also adapt an original plan for a new product, which does not have an existing plan in case memory. Following adaptation and application, a successful plan is retained in the case memory for future use. This paper presents the procedures to initialize a case memory for different product platforms, and to operate a CBR system, which can be used to plan disassembly processes. The procedures are illustrated using examples.